I saw in the March 2019 Vol36,No.1 Iss 259. I have 2 Christian people very close to me that could likely be getting married soon . When I saw the unity cross on page one this would be the perfect gift from a parent. I would like to make it but need the plans. I do not need 3,000 or 60,000 plans I just wish to purchase the plans for the unity cross. I am a beginner so I need detail plans. Please send me information on ordering just the unity cross plans and where to purchase giant Sequoia and white oak woods. Thank you in advance for your help. I need the plans and information before April.
Perhaps the most satisfying move I made was to automate the dust collection system. I used the iVACPro system to link all machines to the dust collector. When I turn on any machine in the shop, the dust collector fires up and whisks the dust into the bin. The system also has a programmable delay to allow the dust to make it to the bin before the dust collector shuts down. I set my system for a five-second delay. The system works flawlessly for my band saw, planer, and router table at 115 volts, and also my table saw and jointer at 240 volts.
If you have to pick up long lengths of wood from the lumberyard, throw a spring clamp in the back of your vehicle. Use the clamp to attach the warning flag to the end of the protruding lumber. The clamp’s easy to slip on and off, and you won’t have to fuss around with staples, nails or string. — Steve Parker. Plus: Learn more about how to transport large items in your truck.
Clamping up four mitered corners is tricky. You can buy specialty clamps for this, but I make my own. Here’s how to do it. Start with a long 1×4, as it’s easier (and safer) to clamp for making the angled cuts than a short piece. Mark out the blocks, and then drill a 1-in. diameter hole in the center of each one. The hole prevents the blocks from getting glued to your project. Cut 45-degree angles tangent to the hole, and then cut the blocks free from the long board. We’ll walk you through how to make one for your home shop.
A little different from the others, the Wood Shop is geared more towards the “self-helper.” Take the three-hour safety class, available every Saturday, to earn your qualification card. You can then utilize the shop to work on your own projects. A wonderful variety of wood working equipment is available for customer usage for a very reasonable fee. Be sure to check out the available classes where you can learn to make pens, boxes, decorative cutting boards and even rocking chairs. We also produce custom order items to include coin holders, specialized plaques and shadow boxes.
A kind’a unrelated question. I just finished building the lumber storage rack/sheet goods cart from your “racking my brain..” video. I see you went with the metal wall storage rack in your new shop (which I would love also, just can’t afford) but, I was curious why you didnt put another sheet goods cart. Previously I had the stand up sheet goods storage box like I see your current pictures but, from what little I have used the cart, I like it better than the stand up storage. Its easier to get things in and out and see what all I have. The only draw back is that I can’t store as much on the cart as I could with the box storage.
Great suggestions for a large workshop where there is floor space… the shop I wish I had!!! My shop is a one car garage 23 X 13, which poses a real problem when it comes to workflow and tool positioning. I use your philosophy in reverse Marc; meaning, all my tools are on casters and I store my tools at one end of the shop in an order that allows me to bring the right tool or two into the centre of the shop to use. Bring the tool to the wood.
I agree with all of these tips in a larger shop. In a smaller shop (mine is just under 400-square feet) most things are fairly close together anyway. One of my original principals for shop layout was … how is a machining process performed on a piece of wood? Is the wood stationary while it is machined … or does the wood move through the machine? If the wood is stationary, I have tried to have this set for one side wall of the shop. To be specific, I have four machines in one line with a continuous table to support long pieces that might need cutting from one or all of those machines. The machines in that line are (from left to right) the drill press, the powered miter saw, the square-chisel mortiser and the radial arm saw.
Often times at first glance a board looks straight and the fact that it is actually bowed or has some warping isn’t always obvious. So the trick to knowing for sure, is to hold the board up towards your face, with the other end on the ground, and look at it at a downward angle (as shown in the below photo). This method will allow you to see if it is bowing at all.
Depending on your situation, you may need to upgrade to 200 amp electrical service in order to meet the needs of your house and your shop. It may also be in your interests to add in a separate electrical service meter on your shop so that you can clearly write off electrical use for your business, or in future rent the space out and clearly separate out the utilities for billing your tenant. Generally, you don’t want to skimp on the power to your shop or on the lighting you include.
When cutting full sheets with my circular saw, I use plastic shelving units as sawhorses. The height is just right and by using three of them, I can make cuts in any direction and the plywood is fully supported. And because the shelving units are made of plastic, I can cut right into them without worrying that they’ll damage my saw blade. Plastic shelves are available for $20 at home centers. — John Tinger. Check out these tips for making long cuts with a circular saw.
A clean well-organized environment is key to staying A clean well-organized environment is key to staying happy. The same goes for your desk. Keep the clutter at bay and organize all of your small essentials with the Dickies Work Gear 57012 Mug Organizer. Designed to fit over most mugs this clever caddy features 8 outer pockets and 6 ... More + Product Details Close
Lacking a jointer? Use reader Court Kites’ awesome tip to create perfectly matched glue joints on wavy or bowed board edges. Lay the boards on a ﬂat surface, then clamp them across the middle with a bar clamp. Lay two 8-in. long by 1-3/4 in. wide scrap boards across each end and screw them in with four 1-1/4 in. long screws, two per board. Keep the screws well away from your future cutting line!
Along with stone, clay and animal parts, wood was one of the first materials worked by early humans. Microwear analysis of the Mousterian stone tools used by the Neanderthals show that many were used to work wood. The development of civilization was closely tied to the development of increasingly greater degrees of skill in working these materials.
Another important factor to be considered is the durability of the wood, especially in regards to moisture. If the finished project will be exposed to moisture (e.g. outdoor projects) or high humidity or condensation (e.g. in kitchens or bathrooms), then the wood needs to be especially durable in order to prevent rot. Because of their oily qualities, many tropical hardwoods such as teak and mahogany are popular for such applications.
One of the best deals on portable power tools, including routers and sometimes planers, comes in the form of factory-reconditioned tools. These are primarily tools that have been repaired at the factory after failing quality inspections or being returned by customers. While they cannot be sold as new, they are identical to new tools in quality and appearance and usually feature the same warranty (be sure to check). Typical savings are anywhere from 15% to 30%, though you sometimes can find even bigger bargains. These tools can be found at Amazon.com and other online tool sellers. It is also possible to buy them through retail stores and, in some cases, directly from the manufacturer’s Web site.
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Softwood is most commonly found in the regions of the world with lower temperatures and is typically less durable, lighter in weight, and more vulnerable to pests and fungal attacks in comparison to hardwoods. They typically have a paler color and a more open grain than hardwoods, which contributes to the tendency of felled softwood to shrink and swell as it dries. Softwoods usually have a lower density, around 25-37lb/cu ft, which can compromise its strength. Density, however, does vary within both softwoods and hardwoods depending on the wood's geographical origin and growth rate. However, the lower density of softwoods also allows it to have a greater strength with lighter weight. In the United States, softwoods are typically cheaper and more readily available and accessible. Most softwoods are suitable for general construction, especially framing, trim, and finish work, and carcassing.
To make the most of your workshop oasis, look for a water dispenser that offers a choice between chilled and hot water. This will let you enjoy a cold, refreshing drink in the heat of summer rather than a lukewarm bottle that’s been sitting around gathering dust. You’ll also cut down on the amount of plastic your household goes through, which is a boon for the environment. In the winter, the hot water tap will also you to make a cup of tea or a mug of instant coffee on the spot. No matter what your taste, a versatile drink dispenser will keep you hydrated and happy while you work.
“I do a lot of finish-sanding freehand, without a sandpaper block, so I can smooth edges and get into nooks and crannies. But the finer grits are usually bonded to thinner paper and, at least for me, the paper is too thin and ends up tearing long before the grit wears out. So I apply duct tape to the back of the sandpaper. The sandpaper is still flexible enough to sand a tight radius and it’s far more durable. You can use this super-strong sandpaper like a shoeshine rag.” — Chuck Merchant
Line ’em up — Most other woodshop machines work harmoniously when lined up along the walls, where they are easy to power and connect to dust collection. The amount of space left between these tools depends on the amount of room you have, the size of the stock you work with, and whether or not adjacent tools have tables at the same height. You can always pull a machine away from the wall if additional space is needed. Clearly, these options are not the only possibilities and are contingent upon the mix of machines you have, the shape and size of your shop, and the kind of work you do. The bottom line is if the layout works for you, then that’s the best for your shop (and don’t let anyone tell you any different!).