When customers visit my shop we usually start by talking about their wood needs. If it is someone’s first time to visit I also try to get to know them, what they are looking for and what they are expecting from me. Half of them are just looking for rough cut wood, while the others are looking for wood that is processed a little bit more, perhaps jointed or planed, or even sanded. During our time together I get to understand their needs and abilities, and our discussion usually turns to the tools they have in their shop.

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With an orbital sander and good sandpaper you can smooth wood evenly and easily with first-class results. When flush-sanding solid edge-banding, draw a squiggly line across the joint before sanding. The edge-banding will be slightly proud of the plywood veneer, so the pencil marks provide a visual aid to make sure that you’re sanding flat, and that you don’t sand through the plywood’s veneer. As you go, you can also test for a smooth, level transition by gently scraping your fingernails against the transition. If it’s smooth, your fingers will not catch on the seam between the two pieces

I mix a lot of epoxy in small batches, but I’ve seldom had the right size container on hand. I solved this problem by drilling 1-1/2-in. holes in 2×4 scraps with a Forstner bit. The resulting shallow “cups” allow easy mixing without the risk of spilling. When the holes are used up, I just make a new mixing board. — Bill Wells. Save your takeout utensils to use in the shop!

The beauty of a portable A/C unit is that you don’t have to heft it into a window and block off a valuable source of fresh air for keeping paint fumes at bay. Instead, choose a model with a low profile that you can tuck under a table or against a wall when not in use — a model with casters for maximum maneuverability is ideal. Choose a high-powered unit that will condition at least 400 square feet of space and move it where you need it for maximum comfort as you work.

Often times at first glance a board looks straight and the fact that it is actually bowed or has some warping isn’t always obvious. So the trick to knowing for sure, is to hold the board up towards your face, with the other end on the ground, and look at it at a downward angle (as shown in the below photo). This method will allow you to see if it is bowing at all.
There are benefits to either approach. Sharing a common wall with your house can require some careful soundproofing but can reduce heat loss and exterior fin­ishing costs like siding. A shop located in an addition is more likely to be allowed to have living space or storage space above it, and it may be easier to make use of the existing plumbing and electri­cal and heating systems of your home to service your shop space. Another advantage of an addition is not having to run to an outbuilding in minus-30-degree weather or a summer downpour.
My planer blasts shavings all over the shop floor. I decided to make my own dust chute from 4-in. PVC sewer pipe (which has thinner walls than regular Schedule 40 pipe) and a couple caps. I cut a slit in the pipe and used a heat gun to soften the plastic. That allowed me to open the slit. (Heating PVC releases fumes; ventilation is critical.) I then drilled holes in the flap and screwed it to the planer housing. Finally, I cut a 2-1/2- in. hole in one of the end caps to accept my shop vacuum hose. Works great! — Luis Arce. Here’s what else you can do with PVC pipe.
When cutting full sheets with my circular saw, I use plastic shelving units as sawhorses. The height is just right and by using three of them, I can make cuts in any direction and the plywood is fully supported. And because the shelving units are made of plastic, I can cut right into them without worrying that they’ll damage my saw blade. Plastic shelves are available for $20 at home centers. — John Tinger. Check out these tips for making long cuts with a circular saw.
I saw in the March 2019 Vol36,No.1 Iss 259. I have 2 Christian people very close to me that could likely be getting married soon . When I saw the unity cross on page one this would be the perfect gift from a parent. I would like to make it but need the plans. I do not need 3,000 or 60,000 plans I just wish to purchase the plans for the unity cross. I am a beginner so I need detail plans. Please send me information on ordering just the unity cross plans and where to purchase giant Sequoia and white oak woods. Thank you in advance for your help. I need the plans and information before April.

Perhaps the most satisfying move I made was to automate the dust collection system. I used the iVACPro system to link all machines to the dust collector. When I turn on any machine in the shop, the dust collector fires up and whisks the dust into the bin. The system also has a programmable delay to allow the dust to make it to the bin before the dust collector shuts down. I set my system for a five-second delay. The system works flawlessly for my band saw, planer, and router table at 115 volts, and also my table saw and jointer at 240 volts. 


Clamping up four mitered corners is tricky. You can buy specialty clamps for this, but I make my own. Here’s how to do it. Start with a long 1×4, as it’s easier (and safer) to clamp for making the angled cuts than a short piece. Mark out the blocks, and then drill a 1-in. diameter hole in the center of each one. The hole prevents the blocks from getting glued to your project. Cut 45-degree angles tangent to the hole, and then cut the blocks free from the long board. We’ll walk you through how to make one for your home shop.
If your shop is long and narrow, option 2 provides maximum space to the left of the fence for handling large sheets of plywood. If you often work with full sheets of plywood or other sheet goods, you might want to build the table saw into an extension table surround, as San Diego woodworker Pat Curci did in his small shop (see the photo). The surround offers support for large panels, as well as provides an ample work surface near the saw.
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