A kind’a unrelated question. I just finished building the lumber storage rack/sheet goods cart from your “racking my brain..” video. I see you went with the metal wall storage rack in your new shop (which I would love also, just can’t afford) but, I was curious why you didnt put another sheet goods cart. Previously I had the stand up sheet goods storage box like I see your current pictures but, from what little I have used the cart, I like it better than the stand up storage. Its easier to get things in and out and see what all I have. The only draw back is that I can’t store as much on the cart as I could with the box storage.
If you want to run a business operated by yourself and more than one employee, you may run into zoning issues if your location is zoned for residential use only. It’s common for municipalities to allow and encourage home-based businesses but there will likely be a maximum area that you will be permitted to add for business purposes. If you try to build a shop that will contribute noise and traffic (from employees or deliveries) to an urban neighbourhood, you run the risk of running into opposition from neighbours concerned by the impact your shop will have. Your municipality will have planners with whom you should consult as you begin to define the possibilities that your property will allow.
My hand tools are stored in a cabinet built into my bench but my shop supplies, air tools, and a plethora of “misc stuff” is in a cabinet on the other side of the shop, and my clamps are mounted on a wall adjacent to my bench, where conventional wisdom says tools should be. I just like it that way. I run my DC overhead and drop down… because my floor is on a slab. My bandsaw is mobile so I can pull it out of a semi-alcove for resawing, otherwise it stays in place for small operations (20″ bandsaws are cumbersome to move, even on leveling casters).
Figure out a simple setup for your woodworking space. You don’t need a fancy and expensive workshop or garage to start woodworking. In fact, we’ve never had a workshop or garage (though I do dream of having one haha). In our current town home, we always setup a temporary workshop table in our backyard with a pair of sawhorses and a plywood board from the home improvement store.
Cutting thick, rough, warped hardwood can be cumbersome and dangerous. To provide some control over this process, I built a chop-saw station with wings that extend to support long boards. Again, anytime you make something that consumes shop space, make a shelf underneath to gain storage. The chop saw sits in a recess so that the deck of the saw is at the same height as the workstation deck.
I set an initial budget of $10,000 to build the shop – everything from studs and drywall to hand tools and machinery. The final number was over by $1,000, but I’m still very happy with the result. The shop is now my haven, with a good sound system and good lighting. Every time I go back into the shop, it is exactly the way I left it, because it is my shop!
Personally, I think it sucks to have to lug massive pieces of rough lumber and 4′ x 8′ plywood sheets all the way across a shop. Much respect to basement dwellers who have little choice in the matter. But for those with garage shops, you should think about storing your sheetgoods and solid stock near an entrance. This way when you come home from the lumber dealer, you can back up your vehicle and quickly load the stock into the shop.
Woodworking was essential to the Romans. It provided, sometimes the only, material for buildings, transportation, tools, and household items. Wood also provided pipes, dye, waterproofing materials, and energy for heat.:1Although most examples of Roman woodworking have been lost,:2 the literary record preserved much of the contemporary knowledge. Vitruvius dedicates an entire chapter of his De architectura to timber, preserving many details. Pliny, while not a botanist, dedicated six books of his Natural History to trees and woody plants, providing a wealth of information on trees and their uses.
There are a few things particleboard is NOT. It’s not medium density fiberboard (MDF)—a material with greater density and weight composed of more uniform particles. It’s NOT oriented strand board (OSB), a material composed of large wood chips and strands that’s structurally equivalent to plywood. It does NOT have great nail or screw holding ability, nor is it all that water resistant; water can quickly cause the material to swell and lose structural integrity. But if you need something flat and cheap for use in a dry place, particleboard will do you proud. Learn how to make a plastic laminate tabletop with a particleboard substrate.
Set the table saw fence so the blade is centered on the seam, then push the whole thing through the saw. If the board edges are quite bowed or curvy, you may need a second pass. If so, unscrew the cleats, reclamp the boards across the middle center, then screw on the cleats again. The screws ding up the ends of the boards a little, so cut the boards you’re jointing a bit long, then trim 1/2 in. from each end to remove the screw holes.
Let’s be clear about one thing: No workshop is perfect for everyone. If there were, I could simply give you a precise plan to follow with clear dimensions. Every person who comes to the hobby, avocation, or profession of woodworking has his own particular collection of tools and his own peculiar work style, skills, and desires for the kind of woodworking he wants to do that gives him a unique approach as to how he will lay out a shop: where the tools should go, where lumber and supplies are stored, and how much bench area he needs.