Spray gun: Not every woodworking job gets a film finish, but most of mine do. And of those, everyone will meet a spray gun. For a million reasons, including making finishing fast and fun, I recommend using a spray gun whenever possible. It will raise your game and make you n0t hate finishing. (Click here to read my thoughts on purchasing a spray gun).
A good portable air conditioner will also remove excess water from the air, which is critical for keeping your stockpile of wood in good shape. Lumber should be stored in dry conditions so it doesn’t warp, so look for efficiency features that allow you to run the unit overnight in the summer as needed —without worrying about blowing up your electricity bills. Other good features to consider include a thermostat and variable settings that allow you to set your workshop temperature to the perfect level for your comfort.
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You need an out-feed table to support work exiting the table saw and band saw. By placing the tools close together, I was able to make one out-feed table that works for both tools. I put four pivoting wheels on the table, allowing me to shift the table in any direction. By placing a shelf below the table, I gained some much needed storage space for portable power tools. Finally, since this is a large work surface, the table also serves as a true, flat assembly table.
I could not consider a 12" jointer, given that the equipment had to be moved down the stairs to my basement, and the cost would blow my budget. What I wanted in an 8" jointer was true tables, a fence that is solid and easy to adjust, a cut depth gauge that is reliable, and long tables that aid in flattening longer bowed planks. I have found that the Taiwanese tools have come a long way in the past 20 years. I purchased the King KC-80FX 8-inch jointer, with lever adjust parallelogram tables. The system arrived in a good state of tune, and the well-written manual includes a full parts list and exploded parts diagrams. The tables were extremely heavy; more about getting things down the stairs later. The jointer is reasonably priced, it runs smoothly and it is well made.
Line ’em up — Most other woodshop machines work harmoniously when lined up along the walls, where they are easy to power and connect to dust collection. The amount of space left between these tools depends on the amount of room you have, the size of the stock you work with, and whether or not adjacent tools have tables at the same height. You can always pull a machine away from the wall if additional space is needed. Clearly, these options are not the only possibilities and are contingent upon the mix of machines you have, the shape and size of your shop, and the kind of work you do. The bottom line is if the layout works for you, then that’s the best for your shop (and don’t let anyone tell you any different!).
Any serious woodworker knows that square and flat Any serious woodworker knows that square and flat stock is the key to producing fine work so it’s time to skip the hand tools and graduate to the JJ-6HHDX 6 in. long bed jointer. This beast boasts a helical insert cutter head with staggered carbide inserts yet runs quietly and ... More + Product Details Close
A clean well-organized environment is key to staying A clean well-organized environment is key to staying happy. The same goes for your desk. Keep the clutter at bay and organize all of your small essentials with the Dickies Work Gear 57012 Mug Organizer. Designed to fit over most mugs this clever caddy features 8 outer pockets and 6 ... More + Product Details Close
Just as a shed or garage can get stifling in the summer heat, winter cold can also make working conditions difficult — if not impossible. To prevent clumsy, stuff fingers from ruining your projects, you need a way to heat your workshop in even the most extremely frigid days of the year. A traditional residential space heater probably won’t cut it, as these are designed to heat single rooms. For a two-car garage or full basement, you’ll need something much bigger.
Clamping up four mitered corners is tricky. You can buy specialty clamps for this, but I make my own. Here’s how to do it. Start with a long 1×4, as it’s easier (and safer) to clamp for making the angled cuts than a short piece. Mark out the blocks, and then drill a 1-in. diameter hole in the center of each one. The hole prevents the blocks from getting glued to your project. Cut 45-degree angles tangent to the hole, and then cut the blocks free from the long board. We’ll walk you through how to make one for your home shop.
When I began to arrange my shop on paper and on the computer screen, I realized that, in a small shop, moving wood is easier than moving machines. So I ignored the idea of setting up the space for workflow—for example, creating adjacent, sequential zones for lumber storage, rough dimensioning, final dimensioning, joinery, and so on. That workflow concept is more appropriate for larger or commercial shops.
In this video James Huggett shares a very detailed tutorial on how to cut a half-blind dovetail joint with hand tools, for use on drawers and case pieces. Jim has cut many dovetails over the years, and here are some of the lovely dovetailed drawers that Jim has made using this half-blind dovetail joint: Notice the deeply scribed layout line on these drawers. That, along with irregular and more delicate pins, are a sure sign
I recently taught a three day "Introduction to Hand Tool Woodworking" class here at my traditional woodworking school in Virginia, and want to share the experience to give you an idea of what the class is like. The first thing students do in this class is learn about & try out workbenches and all the different hand tools in the shop. Then they jump in and use a folding rule to measure out a length
Enter the garage heater. These space heaters are specifically designed to warm up wide open areas and to function under much tougher circumstances than you’re likely to find in the average house. A well designed garage heater will offer at least 5,000 watts of heating power — enough to warm 750 square feet of space. A smaller heater might take off a bit of the chill, but to really warm your workshop — and keep it that way — you’ll need a heater of this size.
With the advances in modern technology and the demands of industry, woodwork as a field has changed. The development of Computer Numeric Controlled (CNC) Machines, for example, has made us able to mass-produce and reproduce products faster, with less waste, and often more complex in design than ever before. CNC Routers can carve complicated and highly detailed shapes into flat stock, to create signs or art. Rechargeable power tools speed up creation of many projects and require much less body strength than in the past, for example when boring multiple holes. Skilled fine woodworking, however, remains a craft pursued by many. There remains demand for hand crafted work such as furniture and arts, however with rate and cost of production, the cost for consumers is much higher.
The dream of a dedicated home shop is a common one among woodworkers. Whether you currently borrow shop space, work in your driveway or side yard, or compete for a corner of your basement with Christmas decorations or your furnace, you may be ready to build your own space that will allow you the freedom of more room and time, and will also keep dust, fumes, and noise under control. Every design/build situation will be unique but there are a series of considerations that you will face in the design and construction phases of your project. Let’s walk through the process and discuss the questions that you will need to ask yourself and others as you approach this project.
Before you buy a single tool, you need to take a hard look at your workshop space. If your workshop is a freestanding building or empty barn, you can simply measure the perimeter and know that you have the entire square footage at your disposal including the wall space. If your workshop is tucked into the back of a garage or a corner of partially finished basement, you’ll need to plan your furnishings with cars and water heaters in mind.