For all of my planning, I must admit there simply was no room in my shop for some tools. I struggled to find a place for my wide jointer and eventually decided against shoehorning it in, instead making a fixture for my router table that joints edges quite well. My scrollsaw, the bulk of my wood supply, and some storage cabinets didn’t make the cut either. These remain in a nearby room.
A while back, I reached for my two containers of epoxy and noticed that the resin in one container had crystallized exactly like honey that’s been in the cupboard too long. The solution is exactly the same too: Set the container in a bowl of hot tap water. After about 15 minutes, I emptied the container and refilled it with hot water. After about a half hour, the epoxy regained its normal consistency. Good as new! — Ken Holte
You have a few options for planning your shop space: The first is simply to photocopy the two-dimensional models and use them to create a scale layout of your shop floor. You also can go to my Web site (www.yda-online.com/shopmodels.htm) and download two-dimensional images of each tool to be used either on paper or on the computer. As a third alternative, you can download the same modeling program I used, and create three-dimensional plans.
Pocket screws create a solid, simple-to-make joint. Because of the size and visibility of the hole, it’s usually located in areas that are concealed or rarely seen (though special plugs can be used to fill the holes.) Craig Sommerfeld, founder of The Kreg Tool Company, is credited with popularizing pocket screw joinery in the 1980s. The company today is the leader in creating the jigs, clamps and screws used to create pocket screw joints. Learn how to use a pocket screw jig in woodworking projects.
Your sense of space and how to use it will be slightly different depending on the focus of your craft. If you are building furniture with hand tools, you will be able to make do with less space (under 300 sq ft.) than if you’re using mainly power tools and building sets of cabinets (over 400 sq ft.). Some 3D modelling with a program like Sketch-Up or some 2D layouts on graph paper with scaled cutouts can allow you to experiment with arranging your space and how much of it you will need. You should include not only the tools, benches and storage that you currently possess but also enough room to tackle new types of projects and new tools that you anticipate needing down the road. When you think you have a layout that works, test it out by mentally working through a range of different projects you might tackle and the needs you will have for material storage, assembly and finishing. Then revise as necessary; this process will allow you to hone in on a general square footage and layout ideas that will set you up to move forward.
Because workshops are rough and tumble places, the right fan for the job will have an industrial-strength motor and adjustable fan speeds. Easy-to-clean metal blades and a fully encased motor housing are also important features, especially if your shop tends to fill up with sawdust, wood chips and other fine debris. That extra layer of protection will help the fan motor last for years instead of being damaged by particulates.
To make sure you account for any existing obstructions, it’s a good idea to make a measured drawing of your workshop area on graph paper, noting existing furniture, built-ins and large items on the plan as you go. For example, a common one-car garage workshop layout has built-in tool cabinets and shelves around the perimeter where they won’t impede parking, but you may also have to get clever about folding work tables and saw horses that you can set up as needed in the middle of the garage when you’re working on a project (and cars are parked outside).
Clamping mitered edges can be a real hassle because they never seems to line up correctly. The easiest way that I’ve found to get around this process is to use painter’s tape as clamps. First set the pieces so that the outer edges are facing up and tape them edge-to-edge. The flip the pieces over so the beveled edges are facing up and glue them together. Complete the process by taping the last two edges together and let sit until completed. The tape removes easily and the glue won’t attach to the tape, making sanding and finishing very simple. Try this tip with this clever project!
Whether you’re a seasoned woodworker or DIY pro, you’ll find the woodworking tools you need for the jobsite or around the house. Search woodworking project plans to get some fresh ideas or browse our wide tool selection to find exactly what you need. Outfit your woodworking shop with routers, sanders, table saws, dust collectors, planing tools, and hand tools from bestselling brands including Makita, Festool, Bosch, JET, Powermatic, Rockler, Grizzly, and more.
Softwood is most commonly found in the regions of the world with lower temperatures and is typically less durable, lighter in weight, and more vulnerable to pests and fungal attacks in comparison to hardwoods. They typically have a paler color and a more open grain than hardwoods, which contributes to the tendency of felled softwood to shrink and swell as it dries. Softwoods usually have a lower density, around 25-37lb/cu ft, which can compromise its strength. Density, however, does vary within both softwoods and hardwoods depending on the wood's geographical origin and growth rate. However, the lower density of softwoods also allows it to have a greater strength with lighter weight. In the United States, softwoods are typically cheaper and more readily available and accessible. Most softwoods are suitable for general construction, especially framing, trim, and finish work, and carcassing.
I consider it part of my job to answer emails from my fellow woodworkers. Guild members or not, everyone receives a response. Occasionally, I get a question that requires a very detailed answer and that answer in and of itself would make for a decent blog post. That happened this morning when a Guild member asked me for advice on shop layout. I brainstormed some basic tips that I think apply to nearly all wood shops (at least the ones that incorporate some power tools). Of course, shop layout is something that evolves over time and really comes down to one’s personal preferences and tool choice. But here are some simple rules of thumb that came to mind; some more obvious than others. If you have some tips to add, please do so in the comments!
The router—The router is the master when it comes to flexibility. Its potential far exceeds trimming and decorative edge treatments. A router will cut mortises, rabbets, and dadoes, and adding a router table builds in even more versatility, including biscuit joinery and raised-panel doors. But where the router distinguishes itself from all other tools is in its ability to produce identical parts using a pattern.
Before you buy a single tool, you need to take a hard look at your workshop space. If your workshop is a freestanding building or empty barn, you can simply measure the perimeter and know that you have the entire square footage at your disposal including the wall space. If your workshop is tucked into the back of a garage or a corner of partially finished basement, you’ll need to plan your furnishings with cars and water heaters in mind.