My shop ended up being 23 x 19 feet, for a total of 437 square feet. I put my wood rack in the basement, but outside the walled in shop area. To keep the dust in the shop, a three part strategy was employed. I have a dust collection system, an air filtration system and a shop vacuum for cleaning dust out of machinery. I put up new walls, installed new electrical service, lighting, and two access doors for ease of materials movement. The shop includes two windows so that I can enjoy natural light, and not feel like I am squirreled away in the basement.
Tabletop versus Freestanding Tools. When purchasing some power tools (the list includes the jointer, shaper, sander, and even some models of table and band saw), you may decide to opt for benchtop models. A single bench can then serve, alternately, a range of purposes. Make- ready time is increased significantly, of course, as not only the blades, fences, miter gauges, and the rest must be set but the machine itself has to be positioned and powered. But for the small shop, the infrequently used tool may be quite easily stowed on a shelf out of the way, opening up more space for other tasks.
This is the one tool in the shop that provides the greatest opportunity to save money, if you are willing to purchase a well made, light duty machine, and take lighter cuts. In the past I have used General 14" planers that can hog off serious cuts all day long. The problem is that these professional units cost over $5000, and they would crush my buddy as we haul them down the stairs (note: don’t be the guy on the bottom). After doing a fair amount of research, I purchased the Dewalt DW735 13" thickness planer. The unit came with a good manual, and was in a good state of tune. It is light enough for me to carry around the shop without excessive grunting, so that made it very simple to install. The planer has a significant internal fan-assisted chip ejection system. The chips are catapulted out of this planer, so have your dust collector running before you run stock through it. I now have to make more cuts at a lighter cut depth, but I saved about $4500, which makes my budget happy. The planer makes clean cuts, and has two speeds. I don’t see a reason for the two speeds for my type of work, but there is a faster feed rate should you choose to use it. Knife changing is simple and quick.
Chop saw (compound miter saw): I do a mix of woodworking from furniture to built-ins and even finish carpentry, and I find myself regularly using the chop saw. Even if used for nothing more than roughly cutting a long board into two shorter ones to fit in a car, this tool earns its keep. It is especially useful (with the help of an outfeed table) on long pieces that are precarious to push through a table saw. But, since a table saw with a jig can perform many of the same functions, this tool doesn’t make it to the essential list. With that said, I expect to have a chop saw wherever I am working, whether it be in the shop or at an install. If this was a post about on-site woodworking and trim carpentry, the chop saw might be the #1 tool.
KHIEM NGUYEN (Age 28, Austin, TX): Inspired by midcentury modern and Japanese design, Nguyen is a true craftsman. His passion for crafting began with photography and led to him becoming an open major in art school so he could "get (his) hands into everything." After college, Nguyen and his fiancée moved to Austin, where they began A & K Woodworking & Design, specializing in furniture and wood crafts.
This simple jig makes laying out circles a breeze. Drill a 1/8-in. hole through every inch mark on a ruler or yard-stick. To draw a circle, place a pin through the number “1” into the center of your board. Add 1 in. to the radius of the circle you wish to draw, and insert a pencil into this number. Using the pin as a pivot, rotate the pencil to mark the circle. — Edwin Constantino. How to Cut Curves in Wood
Because of my son’s disability and my need to teach him just about everything, I have items sorted into bins with handles, labeled with the category (i.e, Sanding, Cutting, Measuring, etc). It’s over-simplified and over-organized, but necessary in our case. One thing nice about it is that we never waste time looking for something; everything has its place.
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Historically, woodworkers relied upon the woods native to their region, until transportation and trade innovations made more exotic woods available to the craftsman. Woods are typically sorted into three basic types: hardwoods typified by tight grain and derived from broadleaf trees, softwoods from coniferous trees, and man-made materials such as plywood and MDF.
The dream of a dedicated home shop is a common one among woodworkers. Whether you currently borrow shop space, work in your driveway or side yard, or compete for a corner of your basement with Christmas decorations or your furnace, you may be ready to build your own space that will allow you the freedom of more room and time, and will also keep dust, fumes, and noise under control. Every design/build situation will be unique but there are a series of considerations that you will face in the design and construction phases of your project. Let’s walk through the process and discuss the questions that you will need to ask yourself and others as you approach this project.
Natural Light. Natural light is best, so any windows that offer illumination to the space should be put to good use. If you have little sunlight in your shop, locate your workbench so that its work surface gets whatever there is. Even the best eyesight is made better by good light, so the close work to be done on a benchtop benefits from the natural light.
Finally, think about the overall color and feel of your workshop. A fresh coat of bright white paint will help your lighting go farther, but you might also consider adding a splash of color for fun. An accent wall or an epoxy floor coating are good ways to upgrade your workshop from drab to fab without adding fussy decorations that will get in the way of business.
Use the corners — Some machines are perfectly content to live in a corner, including the bandsaw, scrollsaw, disc or combination sander, and lathe (see the illustration). Orienting the lathe’s tailstock end into a corner will leave room for outboard turning. Pulling the bandsaw away from the wall allows the necessary clearance to cut large curved parts, while locating it near a doorway or window permits resawing of long planks.