Once you’ve planned the basic layout of your workshop and have added all the tools and speciality appliances you need, take a last look at the overall design to make it aesthetically pleasing. Add overhead lighting for general illumination and task lighting over your work stations so you can see your project clearly. For maximum flexibility, you can mount clip-on work lights to nearby shelves and point them where you need them, knowing you’ll be able to move them about as required for different projects.
Hey Marc. I’m sure you may have said it somewhere when you were building your fine shop, but, I wanted to know if that gray flooring in your shop is one of those rubber flooring deals. It looks like a small sample I just got in the mail the other day. It is rubber, but, almost feels like plastic, and looked like the same color as your floor. Thnx in advance.
In many workshops, band saws and drill presses are not used constantly, so they can be set back out of the way. Jointers and shapers can also sometimes be set back out of the midway, but keep in mind that the more trouble they are to reposition, the less useful they’ll be. Remember, too, that while jointers and shapers take up relatively little floor space, you need to allow space on either side that is at least the length of your longest workpiece: a four-foot workpiece needs about a ten-foot space (the tool, plus four feet on either side). The longer the pieces to be joined or shaped, the greater the space required on either side.
The layout of a workshop will be based, in part, on how it will be used — whether for carpentry, fine woodworking, metalwork or other activities. Regardless of category, however, it's important to keep in mind the principles of efficiency and organization. A layout that's clearly thought out in terms of functionality will make all the difference in creating a workspace that offers a pleasant surrounding as well as a space that's conducive to work.
After a permit has been issued, the building inspector will want to be notified at various points during your build in order to do a site visit, walk around and inspect the details to make sure that they meet code requirements. These inspections are commonly at the point where excavation work is complete, when the foundation is completed but before back-filling, when framing and all structural work has been done, after the installation of the insulation and vapour barrier, and then a final inspection after everything is complete. You may need to have a separate plumbing inspector if you’re adding or changing plumbing fixtures, and electrical work will need to be inspected by the appropriate electrical inspector (in Ontario, the Electrical Safety Authority). In my experience, inspectors appreciate good work, a clean, safe site, and are willing to work with homeowners and builders to make sure that the work will meet code and will endure.
Position #3 is where you will likely spend most of your time in the shop. The diagonally placed workbench is the heart of this plan. The wall-mounted workspace that surrounds the bench forms an ideal “work triangle” within which each of your most commonly needed tools is only one or two steps away. The band saw can be placed outside of the work triangle because it is used slightly less frequently and often needs a little more space around it for your lumber to move.
When you design your workshop setup, climate control often gets ignored — and that’s a huge mistake! If your workshop or hobby room is in an unconditioned space like a garage or basement, you could find that it’s brutally uncomfortable to work in there during warm weather. You’ll be much happier with a solid fan — or several — to keep air moving for your comfort.
With the advances in modern technology and the demands of industry, woodwork as a field has changed. The development of Computer Numeric Controlled (CNC) Machines, for example, has made us able to mass-produce and reproduce products faster, with less waste, and often more complex in design than ever before. CNC Routers can carve complicated and highly detailed shapes into flat stock, to create signs or art. Rechargeable power tools speed up creation of many projects and require much less body strength than in the past, for example when boring multiple holes. Skilled fine woodworking, however, remains a craft pursued by many. There remains demand for hand crafted work such as furniture and arts, however with rate and cost of production, the cost for consumers is much higher.
Fir, also known as Douglas Fir, is very inexpensive and common at local home centers. It has a characteristic straight, pronounced grain with a red-brown tint. However, its grain pattern is relatively plain and it does not stain well, so Fir is commonly used when the finished product will be painted. While commonly used for building, this softwood would also be suitable for furniture-making as well.
In a woodworking shop, lumber storage is key, and it’s best to design shelves or racks that are about 50 percent larger than you think you need — you’ll almost certainly acquire more materials as the years go on. To maximize a small space, use walls by mounting shelves to the ceiling and purchasing a sturdy step ladder to help you reach things. A wall covered in standard pegboard and outfitted with hooks allows you to customize hand tool storage and keep your most-used hardware within easy reach.
I use binder clips for a lot of things around the shop, and here’s one that I thought I’d share. When I need to make multiple cuts all the same length, I just clamp my jumbo binder clip to my fence and use a 1/4-in.-thick wood scrap pinched in the clip as a stop. Works like a charm! When it’s not in use, I clamp it to the cord so it’s always nearby. — John Muchow
Instead of permanently mounting my 6-in. vise to a work-bench, I attached it to scrap plywood so I can clamp it wherever I need it. Stack two pieces of 3/4-in. plywood and screw them together with 1-1/4 in. drywall screws. Mark the vise-mounting holes on the plywood and drill 3/4-in. guide holes through both pieces. Recess the nut by drilling through the bottom sheet with a 1-in. spade bit using the 3/4-in. hole as a guide. Fasten the vise to the plywood with bolts sized to match the vise-mounting holes. If the bolt shafts are too long, cut them off with a hacksaw. — LuAnn Aiu. Plus: Learn how to use vise grips to pull nails.
A good portable air conditioner will also remove excess water from the air, which is critical for keeping your stockpile of wood in good shape. Lumber should be stored in dry conditions so it doesn’t warp, so look for efficiency features that allow you to run the unit overnight in the summer as needed —without worrying about blowing up your electricity bills. Other good features to consider include a thermostat and variable settings that allow you to set your workshop temperature to the perfect level for your comfort.
Instead of using a container to mix a small amount of epoxy, just make a mixing surface on your workbench using painters tape. Simply lay down strips, overlapping the edges so the epoxy doesn’t get on your bench. When you’re done, peel off the tape and throw it away. This mixing surface will work for more than just epoxy, you can use it for wood glue or any other material you need easy access to while working on a project.
Great suggestions for a large workshop where there is floor space… the shop I wish I had!!! My shop is a one car garage 23 X 13, which poses a real problem when it comes to workflow and tool positioning. I use your philosophy in reverse Marc; meaning, all my tools are on casters and I store my tools at one end of the shop in an order that allows me to bring the right tool or two into the centre of the shop to use. Bring the tool to the wood.
The dream of a dedicated home shop is a common one among woodworkers. Whether you currently borrow shop space, work in your driveway or side yard, or compete for a corner of your basement with Christmas decorations or your furnace, you may be ready to build your own space that will allow you the freedom of more room and time, and will also keep dust, fumes, and noise under control. Every design/build situation will be unique but there are a series of considerations that you will face in the design and construction phases of your project. Let’s walk through the process and discuss the questions that you will need to ask yourself and others as you approach this project.
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Hard to determine which stain you need in that bespattered collection of cans? An easy-to-make “stain index,” courtesy of reader Bob Jacek, solves the problem. Section off boards of your favorite woods into squares with masking tape, and apply the different stains across the width of each wood type (pine, oak, birch, etc.). When the stains are dry, brush on lengthwise your regular ﬁnishes—polyurethane, water-based polyurethane, oil, orange shellac, etc. You’ll be able to tell how each stain looks with each ﬁnish. Label each one. Use both sides of each board, and you’ll have a wooden encyclopedia of stain and ﬁnish combinations. Plus: How to stain wood evenly.
Use whatever image hosting service you like and post the link to /r/woodworking. The key here is it needs to be apparent that you've built the entry, and you follow the photo requirements listed in the contest rules. Submissions of finished photos only will not be accepted for entry. <-- I can't emphasize this enough, you absolutely need more than 2-3 photos for a valid submission. I will no longer accept entries that have albums that go from rough stock to 90% complete in one jump.
The planners did an interesting thing, my friend recalls. Instead of commissioning a hugely expensive study to try to predict the new patterns that would result from the opening of the new buildings, rather than devising an anticipated program and laying out a new scheme, the university’s brain trust decided to let the students and faculty, the lifeblood of the university, shape their own arterial flow.
I could write a whole post on wood species as each species has unique characteristics and traits. But, one of the most common types of wood used in DIY projects and furniture building is pine wood (a softwood). Pine is an affordable and readily available option at your local home improvement store and it comes in many sizes. I highly recommend using pine for beginner woodworking projects. Then, as you improve your skill, try working with some different wood species!
Enter the garage heater. These space heaters are specifically designed to warm up wide open areas and to function under much tougher circumstances than you’re likely to find in the average house. A well designed garage heater will offer at least 5,000 watts of heating power — enough to warm 750 square feet of space. A smaller heater might take off a bit of the chill, but to really warm your workshop — and keep it that way — you’ll need a heater of this size.