Always nice to see project ideas. Yet, to make a living while woodworking all projects need to be scaled up so that one can actually earn enough to survive and compete against the flood of Chinese imports and others. Substitute products made from plastic, metal or wood are a common place and normally cheaper due to mass production and human rights violations. Politicians don’t care about the disappearance of many of America’s Cottage Industries and most consumers don’t care as well.
How do you divide 11-3/8-in. (or any other mathematically difficult number) into equal parts without dividing fractions? Simple. Angle your tape across the workpiece until it reads an easily-divisible dimension and make your marks with the tape angled. For example, say you want to divide an 11-3/8-in. board into three equal parts. Angle the tape until it reads 12-in., and then make marks at “4” and “8”. Plus: More measuring tips and tricks.
Much like the assembly table, nearly every project in my shop makes extensive use of the table saw. And like it or not, my outfeed table becomes a second storage area for project parts and cut-offs. So I like to have mine located in the middle of the shop for the same reasons as the assembly table. Additionally, it’s nice to have ample space around the tablesaw for those larger workpieces. Unless it’s absolutely necessary, I’m not a fan of storing the table saw against a wall.
With strength, sturdiness, and durability, maple is a common material for furniture for the bedroom and even china cabinets. Maple is moisture-resistant and frequently displays stand-out swirls in the wood grain, an aesthetically pleasing differentiator from other hardwoods. While most commonly a lighter color, maple also can take stains and paint well.
Lacking a jointer? Use reader Court Kites’ awesome tip to create perfectly matched glue joints on wavy or bowed board edges. Lay the boards on a ﬂat surface, then clamp them across the middle with a bar clamp. Lay two 8-in. long by 1-3/4 in. wide scrap boards across each end and screw them in with four 1-1/4 in. long screws, two per board. Keep the screws well away from your future cutting line!
If you have a fixed-in-place cutoff saw (a radial-arm, miter saw, or sawbuck, for example), it can, unlike the table saw, be conveniently positioned against a wall. Don’t set it in a corner, however, as you’ll need space on either side of the blade. Figure into your plan a two-foot-deep, three-foot-wide space for the saw itself and tables or other supports flanking the tool. Allow enough space directly in front of the saw for the operator to be able to comfortably line up and operate the saw.
Sanding small items is tricky, as they’re hard to clamp in a vise to work on them. So instead of bringing the sandpaper to the workpiece, I bring the workpiece to the sandpaper. I glue sheets of sandpaper to a piece of plywood; 60 and 100-grit on one side and 150 and 220-grit on the other. Spray adhesive works well for this. Since there’s sandpaper on both sides, my sanding board doesn’t slide around on the bench. Check out these small projects!
Jointer: I use my jointer a lot. When preparing rough lumber it sees as much action as the planer. As a matter of fact, almost every piece of lumber in my shop gets surfaced on the wide face to straighten things out before it even heads to the planer. Without the jointer, my life would just be a crooked, twisty mess of painful attempts to make things seem straight.
The #1 shop tip is that the space dictates the layout. Every structure and shop location has subtleties to it, only after you dial those in can you end up at the optimum layout, and in addition to that the kind of work you do is going to dictate how you configure your shop. Casework requires more assembly area and space around your tablesaw for sheet goods, while smaller pieces benefit from having more organization around your bench.
Hardwoods, botanically known as angiosperms, are deciduous and shed their leaves annually with temperature changes. Softwoods come from trees botanically known as gymnosperms, which are coniferous, cone-bearing, and stay green year round. Although a general pattern, softwoods are not necessarily always “softer” than hardwoods, and vice versa.
Each entry must feature some kind of inlay. This can be wood, glass, metal, etc. Epoxy pours are not allowed per /u/kevin0611's request. An epoxy pour does not count as an inlay for the sake of this contest. (Example would be cutting a pattern on CNC or by hand then filling with a colored epoxy to give the illusion that it's inlay.) Bowties, marquetry, and banding are good examples of allowed inlay in this contest.
“I do a lot of finish-sanding freehand, without a sandpaper block, so I can smooth edges and get into nooks and crannies. But the finer grits are usually bonded to thinner paper and, at least for me, the paper is too thin and ends up tearing long before the grit wears out. So I apply duct tape to the back of the sandpaper. The sandpaper is still flexible enough to sand a tight radius and it’s far more durable. You can use this super-strong sandpaper like a shoeshine rag.” — Chuck Merchant
Sanding curves is tricky. Sometimes you need a sanding pad that’s both firm and flexible. A small notepad works great. Just wrap sandpaper around the pad and bend the pad to whatever arc you need. Slip the one end of the sandpaper between the pages to help hold it in place on the pad. Give this a try the next time you’re working on a project that has curves and tough to reach spots.
Before you buy a single tool, you need to take a hard look at your workshop space. If your workshop is a freestanding building or empty barn, you can simply measure the perimeter and know that you have the entire square footage at your disposal including the wall space. If your workshop is tucked into the back of a garage or a corner of partially finished basement, you’ll need to plan your furnishings with cars and water heaters in mind.