I do not rip on the table saw as a rule, to prevent kick back that periodically occurs when natural wood pinches the blade, turning the wood into a missile. I bought a fairly powerful saw, so this is one place where a lighter saw would be adequate. Essentially, I use the table saw for ripping sheet goods, cutting dados, tenons, and cutting small parts to length – all of which can be done with a 1.5 HP saw. I ended up with a King 3 HP, three-belt drive, 10" table saw. The castings are true, and the King Tru-rip fence reminds me of the Biesmeyer fence used on the Canadian General saws. The model is KC-11FX, and it can be purchased for less than half of the price of other, similar saws. On this purchase, I went with the suggestion of Jeff at Brettwood Machinery – he was right; a very good value saw that runs smooth, and has a decent fence.
Often times at first glance a board looks straight and the fact that it is actually bowed or has some warping isn’t always obvious. So the trick to knowing for sure, is to hold the board up towards your face, with the other end on the ground, and look at it at a downward angle (as shown in the below photo). This method will allow you to see if it is bowing at all.
The number of windows, as well as their sizing and placement, depends on your orientation, view, desire for ventilation, and needs for daylight and solar gain. Orienting more of your windows towards the south side of your shop and placing them high enough that they are shaded by the eaves in summer, but allow lower-angle winter light to come in, will increase your ability to get free light and heat from the sun. If your goal is to take advantage of passive solar opportunities, make sure that you carefully research the type of glass that is in your windows and look for something with a high solar heat gain coefficient. Higher windows generally allow for benches and tools beneath them, and relatively windowless north walls may be a place to arrange wood storage or mechanicals.
One of the challenges in building a cabinet for hand tools, is that as soon as you define a place for each tool in your custom cabinet, you find that you need more room to store the must have tools you just bought. I decided to make a couple of open cabinets, and employ the use of inserts that can be replaced or modified as my tool collection grows. Part of the goal was to make a clean, efficient shop, while keeping to a budget. I bought paint grade maple plywood and made the cabinets. Applying a solid maple face frame to the cabinet makes a clean looking cabinet from sheet goods purchased at $50/sheet.
If your shop lacks wall space or doesn’t have a long enough wall to accommodate long stock, another option is to place the crosscut saw near an operable doorway with the right-hand side closest to the door (see option 2 in the illustration). This leaves most of the length of the fence to the left of the blade (preferable if you’re right-handed), allowing short and mid-sized parts to be cut to length or trimmed without having to open the door.
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It has made me really think about doing things in an order which optimizes the switching around of machinery. One thing I did do which has really helped and that I would add to your list is SOUND PROOFING! Didn’t mean to yell there.. lol. Sound proofing has has allowed me to keep the workshop operations from bothering the rest of the family when I am in my man-room.
For many of us, the moment we learned that a 2×4 board is actually 1.5 inches x 3.5 inches was simply mind-blowing. The reason for this apparent contradiction is that the board has been planed down to eliminate irregularities. At one point, many years ago, 2x4s actually were 2 inches x 4 inches, but their rough surfaces made them difficult to stock and handle. The old terms, such as 2×4 or 4×4, are still used, and are known as the “nominal” size of the board. These nominal sizes are used because they are easier to say and they stick to tradition. Now, thanks to a lawsuit, most big box stores list the nominal and actual sizes of lumber.
Sanding small items is tricky, as they’re hard to clamp in a vise to work on them. So instead of bringing the sandpaper to the workpiece, I bring the workpiece to the sandpaper. I glue sheets of sandpaper to a piece of plywood; 60 and 100-grit on one side and 150 and 220-grit on the other. Spray adhesive works well for this. Since there’s sandpaper on both sides, my sanding board doesn’t slide around on the bench. Check out these small projects!
Not happy with the selection of sanding blocks at the hardware store, I made a few of my own from hardwood scraps left over from a woodworking project. I cut each one to 3/4 in. x 1-1/2 in. x 4-1/2 in.—which is just the right size to wrap a quarter sheet of sandpaper around. And the “kerf” cut helps hold the sandpaper in place until I’m ready to change it. —Tim Olaerts. Here are 41 more genius sanding tips you need to know.
There is significant evidence of advanced woodworking in ancient Egypt. Woodworking is depicted in many extant ancient Egyptian drawings, and a considerable amount of ancient Egyptian furniture (such as stools, chairs, tables, beds, chests) has been preserved. Tombs represent a large collection of these artefacts and the inner coffins found in the tombs were also made of wood. The metal used by the Egyptians for woodworking tools was originally copper and eventually, after 2000 BC bronze as ironworking was unknown until much later.
Although refrigerators long ago rendered them obsolete, antique oak ice boxes remain popular with collectors, even though they’re expensive and hard to find. This do-it-yourself version is neither: it’s both inexpensive and easy to build. An authentic reproduction of an original, the project is especially popular when used as a bar, but it has many
Simply soak a washcloth in water and ring it out a bit so it’s not sopping wet. Put the damp washcloth on the affected area. The water will wick through the wood, and that’s fine. Now, with your iron on its highest setting, place it on the damp washcloth over the affected area, and make small movements back and forth and in circles. Press down firmly and continue until your wash cloth is dry. It won’t take long to evaporate. At this point, the wood fibers are absorbing the water and should expand back to where they were originally. Continue this process and repeat by adding more water until the dents rise up to be flush with the rest of the material.
Before you bid in an online auction, check the site’s rules of operation. At some sites, a winning bid is a binding contract, which can be a problem if you can’t inspect the tool before you purchase it. Don’t forget shipping costs. In some cases they can exceed the cost of the tool. Also, make sure the tool you’re buying will run on the power you have in your shop. Many former industrial tools run on 240v single-phase power. If your shop doesn’t have 240v service, you’ll need to factor in the cost of upgrading before deciding to buy. You don’t want to saddle yourself with a tool you can’t use, no matter how good the price.
Typically furniture such as tables and chairs is made using solid stock from hardwoods due to its strength and resistance to warping. Additionally, they also have a greater variety of grain patterns and color and take a finish better which allows the woodworker to exercise a great deal of artistic liberty. Hardwoods can be cut more cleanly and leave less residue on sawblades and other woodworking tools. Cabinet/fixture makers employ the use of plywood and other man made panel products. Some furniture, such as the Windsor chair involve green woodworking, shaping with wood while it contains its natural moisture prior to drying.
You sure make “keeping up with the Spagnuolo’s” tough. :) The cart fits my space pretty well. I am somewhat limited so utilizing the space under the lumber rack works well for me. I have the stand alone scrap storage bin also but the extra scrap storage on the cart is a bonus. I always seem to have srcap lumber running out of my ears. I have a hard time throwing away even a small piece of walnut or other nice (expensive) wood.
Hardwoods, botanically known as angiosperms, are deciduous and shed their leaves annually with temperature changes. Softwoods come from trees botanically known as gymnosperms, which are coniferous, cone-bearing, and stay green year round. Although a general pattern, softwoods are not necessarily always “softer” than hardwoods, and vice versa.
Old doors laid across sawhorses make great temporary workbenches, but they take up a lot of space when you’re not using them. Instead of full-size doors, I use bifold doors with hinges so I can fold them up when I’m done working. They’re also easier to haul around in the pickup for on-the-road jobs. — Harry Steele. Here are 12 more simple workbenches you can build.
Lacking a jointer? Use reader Court Kites’ awesome tip to create perfectly matched glue joints on wavy or bowed board edges. Lay the boards on a ﬂat surface, then clamp them across the middle with a bar clamp. Lay two 8-in. long by 1-3/4 in. wide scrap boards across each end and screw them in with four 1-1/4 in. long screws, two per board. Keep the screws well away from your future cutting line!
Natural Light. Natural light is best, so any windows that offer illumination to the space should be put to good use. If you have little sunlight in your shop, locate your workbench so that its work surface gets whatever there is. Even the best eyesight is made better by good light, so the close work to be done on a benchtop benefits from the natural light.
Even if you buy your lumber already planed, you will still encounter many circumstances that require the use of a planer. For example, you might want to build a simple and delicate jewelry box out of small scrap pieces lying around the shop, and you will end up making a small and clunky jewelry box because all of your lumber is 3/4″ thick, and that’s how it is going to stay. That is just the first example. Think about all of the other times that you will pick up a piece of lumber in the shop and it will be the wrong thickness, either just slightly wrong or in an entirely different size category. A planer is a real problem solver and can fix all of that.
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Gone are the days when you could apply for a building permit based on a sketch on the back of a cigarette package. In provinces like Ontario, design work must be undertaken by an insured designer registered under the provincial building code or by the owner of the property. You can do the drawings as the owner if you can demonstrate effectively through your drawings that your structure will comply with the technical requirements of the building code in a clear and concise way. You will be required to submit detailed drawings, including the following:
Lumber storage is spot on, I think especially for a basement shop – I used to store my lumber at the furthest point from the outside door, and it wasn’t until I moved it closest to the door that I realized how much of a difference it could make. And sheet goods are starting to be stored and broken down in the garage more so I don’t have to fight them into the basement.
Along with stone, clay and animal parts, wood was one of the first materials worked by early humans. Microwear analysis of the Mousterian stone tools used by the Neanderthals show that many were used to work wood. The development of civilization was closely tied to the development of increasingly greater degrees of skill in working these materials.
In this video James Huggett shares a very detailed tutorial on how to cut a half-blind dovetail joint with hand tools, for use on drawers and case pieces. Jim has cut many dovetails over the years, and here are some of the lovely dovetailed drawers that Jim has made using this half-blind dovetail joint: Notice the deeply scribed layout line on these drawers. That, along with irregular and more delicate pins, are a sure sign
Hand tools offer your best chance of finding a real bargain. Until the early 20th century, nearly all woodworking was done with hand tools, and their designs and uses have changed little. Most of the high-end planes on today’s market, for example, are just reproductions of the original designs. And because the originals were mass-produced, they are fairly easy to find at rummage sales and antiques stores. (For more information, refer to Matthew Teague’s article, “Buying Old Tools,” in FWW #180).
Clamping up four mitered corners is tricky. You can buy specialty clamps for this, but I make my own. Here’s how to do it. Start with a long 1×4, as it’s easier (and safer) to clamp for making the angled cuts than a short piece. Mark out the blocks, and then drill a 1-in. diameter hole in the center of each one. The hole prevents the blocks from getting glued to your project. Cut 45-degree angles tangent to the hole, and then cut the blocks free from the long board. We’ll walk you through how to make one for your home shop.
When it comes to woodworking for beginners, there are 6 things that I think are essential to know for how to start woodworking. I’m going to discuss each of these tips in hopefully a really simple way to make it a breeze to understand, so you can get to the fun part of actually starting to woodwork! I wish when I started and was learning how to woodwork that I had a simple beginner tips guide like this one!
Not long ago, I needed to make some angled wood parts to build a new soffit on my garage. I didn’t have the customary tool for the job, but I had some steel joining plates. I screwed through one of the holes in the plate, set my angle, then added another screw to lock the angle. I could then use it as a template to mark all the pieces at the same angle and cut them with my circular saw. — Ryan Bartsch
Radial-arm saws, sliding compound miter saws, and powered miter boxes (chop boxes) used for crosscutting long boards are best located against the longest wall of the shop, as shown in the first option in the illustration. If the saw is to become a stationary machine, it’s typical to mount or build it into a long, narrow support table fitted with a fence.