The table saw also works amazingly well as a table. Mine is big enough to not only hold stuff, but serve as an assembly table when necessary. The table of the table saw is set apart from other tables because it is commonly the only one open and available in the shop. I try to keep it clear enough to actually use, which means that at least part of the top is usually available and ready to be used as a table or maybe even a saw.
Pocket screw joinery is a system—employing special drill and driver bits—used to join boards or pieces of plywood to one another. Installing pocket screws involves using a jig to drill a sharply angled, 15-degree hole through the back of one board, then driving a special screw through that hole into the second board to draw them tightly together. Learn how to use pocket screws here. It’s often used in cabinetmaking and furniture building. Here’s how to build cabinets with pocket screws. The term “pocket” comes from the design of the hole which contains an upper “pocket” for the head of the screw to push against; this pocket also hides the head of the screw.
Examples of Bronze Age wood-carving include tree trunks worked into coffins from northern Germany and Denmark and wooden folding-chairs. The site of Fellbach-Schmieden in Germany has provided fine examples of wooden animal statues from the Iron Age. Wooden idols from the La Tène period are known from a sanctuary at the source of the Seine in France.
Not happy with the selection of sanding blocks at the hardware store, I made a few of my own from hardwood scraps left over from a woodworking project. I cut each one to 3/4 in. x 1-1/2 in. x 4-1/2 in.—which is just the right size to wrap a quarter sheet of sandpaper around. And the “kerf” cut helps hold the sandpaper in place until I’m ready to change it. —Tim Olaerts. Here are 41 more genius sanding tips you need to know.
Spray gun: Not every woodworking job gets a film finish, but most of mine do. And of those, everyone will meet a spray gun. For a million reasons, including making finishing fast and fun, I recommend using a spray gun whenever possible. It will raise your game and make you n0t hate finishing. (Click here to read my thoughts on purchasing a spray gun).
As with most websites, we do log web visits. This information, however, does not have a link to you personally. These logs help us understand the needs of our audience and the areas of our site that you do or do not find useful. When you simply browse our site, no personal information is being collected. We may disclose this non-personal information to third parties such as sponsors, clients or advertisers.
My planer blasts shavings all over the shop floor. I decided to make my own dust chute from 4-in. PVC sewer pipe (which has thinner walls than regular Schedule 40 pipe) and a couple caps. I cut a slit in the pipe and used a heat gun to soften the plastic. That allowed me to open the slit. (Heating PVC releases fumes; ventilation is critical.) I then drilled holes in the flap and screwed it to the planer housing. Finally, I cut a 2-1/2- in. hole in one of the end caps to accept my shop vacuum hose. Works great! — Luis Arce. Here’s what else you can do with PVC pipe.
A great freestanding beverage cooler should come equipped with a thermostat that lets you control the temperature to your liking — the colder the better for carbonated drinks, which tend to taste best when served at a frosty 34 degrees. If you plan to store adult beverages in your cooler, look for a model with a lock to keep your drinks away from children and teens. You’ll also want a model that allows you to reverse the way the door swings when you set it up, as this will provide flexibility in your workshop layout to help maximize your space.
“I do a lot of finish-sanding freehand, without a sandpaper block, so I can smooth edges and get into nooks and crannies. But the finer grits are usually bonded to thinner paper and, at least for me, the paper is too thin and ends up tearing long before the grit wears out. So I apply duct tape to the back of the sandpaper. The sandpaper is still flexible enough to sand a tight radius and it’s far more durable. You can use this super-strong sandpaper like a shoeshine rag.” — Chuck Merchant
The beauty of a portable A/C unit is that you don’t have to heft it into a window and block off a valuable source of fresh air for keeping paint fumes at bay. Instead, choose a model with a low profile that you can tuck under a table or against a wall when not in use — a model with casters for maximum maneuverability is ideal. Choose a high-powered unit that will condition at least 400 square feet of space and move it where you need it for maximum comfort as you work.
Once the workshop location is determined, it's time to begin planning how to lay it out. First, acknowledge the need to formulate a plan that's realistic in terms of the space allotted. The size of the structure or workspace will place some constraints on how much can be done. Taking into account size limitations, begin fashioning a plan that keeps efficiency in mind.
Iron-on edge-banding is a quick way to cover up an edge on plywood. Trimming the excess, however, is tricky. I’ve tried edge-banding trimmers, but I find the results are unpredictable. With the trimmers I’ve tried, it wasn’t easy to change the direction of the cut to suit the grain direction of the edge-banding. If you’re cutting against the grain, you’re likely to tear out a chunk of your new edge-banding. Instead, I use a wide, sharp chisel. This way, I can read the grain direction and trim accordingly. Angle the chisel slightly and go slow, raising the back corner of the chisel just enough so that it doesn’t dig into the plywood veneer. Smooth the corner with a sanding block after trimming. Check out this amazing edge band veneering project!
The table saw is best suited for making rip cuts, which are cuts along the length of the board, but with a crosscutting jig, the table saw can do just as well on crosscuts, which are cuts across the board. I even use the table saw for resawing thick lumber into thinner boards. The bandsaw is usually the tool for resawing, but any lumber under 6″ wide can be resawn on a 10″ table saw by cutting from both sides of the board.
KHIEM NGUYEN (Age 28, Austin, TX): Inspired by midcentury modern and Japanese design, Nguyen is a true craftsman. His passion for crafting began with photography and led to him becoming an open major in art school so he could "get (his) hands into everything." After college, Nguyen and his fiancée moved to Austin, where they began A & K Woodworking & Design, specializing in furniture and wood crafts.
Before you buy a single tool, you need to take a hard look at your workshop space. If your workshop is a freestanding building or empty barn, you can simply measure the perimeter and know that you have the entire square footage at your disposal including the wall space. If your workshop is tucked into the back of a garage or a corner of partially finished basement, you’ll need to plan your furnishings with cars and water heaters in mind.