This is a fundamental question. A good place to start is with a survey of your property. Most municipalities have a maximum percentage of your lot that you can build on and standard setbacks from your property lines that you will need to adhere to without needing to request special permission to build. On a photocopy of your survey you can draw in what your local setbacks are in order to define the location within which you will be permitted to build. In a best-case scenario, you will have the space to build without compromising too much on space or location; otherwise, you may need to request a minor variance, which would allow you to circumvent an obstacle such as a setback.
Radial-arm saws, sliding compound miter saws, and powered miter boxes (chop boxes) used for crosscutting long boards are best located against the longest wall of the shop, as shown in the first option in the illustration. If the saw is to become a stationary machine, it’s typical to mount or build it into a long, narrow support table fitted with a fence.
One of the misconceptions about planers is that they make lumber straight. They do some straightening, but they don’t make lumber straight. That is what jointers do. Many lumber mills just send rough lumber through the planer allowing the board to exit the machine with the same ups and downs and whoops that is entered with, only now to a consistent thickness. This is especially apparent when gluing up a couple of these roller coaster type of boards and trying to get them to line up. After a couple of those glue-ups, you will swear by lumber that has seen the jointer before the planer, and never skip the jointer.
Table saw: Of all of the tools in the shop, the table saw is the most useful and versatile. It excels at making straight cuts, and with the addition of any of a million jigs, can be made to perform an amazing number of tasks with repeatability and precision. I use the table saw for roughing out smaller parts from larger pieces, all the way through trimming parts to final size. The only limit to the table saw is that the piece needs to be small enough to be pushed through it. Above a certain size, the table saw becomes less useful and even impossible to use as the saw needs to be brought to the piece, instead of the piece being brought to the saw.
Spray gun: Not every woodworking job gets a film finish, but most of mine do. And of those, everyone will meet a spray gun. For a million reasons, including making finishing fast and fun, I recommend using a spray gun whenever possible. It will raise your game and make you n0t hate finishing. (Click here to read my thoughts on purchasing a spray gun).
“I do a lot of finish-sanding freehand, without a sandpaper block, so I can smooth edges and get into nooks and crannies. But the finer grits are usually bonded to thinner paper and, at least for me, the paper is too thin and ends up tearing long before the grit wears out. So I apply duct tape to the back of the sandpaper. The sandpaper is still flexible enough to sand a tight radius and it’s far more durable. You can use this super-strong sandpaper like a shoeshine rag.” — Chuck Merchant
You may want a garage door if you will need to access your shop with large workpieces or tools, or if you or future owners will ever want to use the space to park a vehicle. Garage doors are notoriously drafty, however, so if you think you can live without one you will probably be warmer. Instead, you could opt for out-swinging double doors. In a small shop you can, at a pinch, rip longer lengths of lumber by feeding the material out of either a strategically placed door or window.
Usually ducting is well covered and one of the first things considered, however, most people initially neglect clean up when designing shops. With growth, I have a very cluttered shop that makes pulling shop vacs around frustrating especially if you’re at the wrong end of a 5m flexible hose without having to struggle with the vac (the practice of in no doubt exacerbated by those ridiculous vacuuming ads on TV). As my setup is retro fitted, it may not be pretty as it is ducted overhead, but it is productive. I have a centralised heavy duty ‘shop vac’ (rigged with a Dust Deputy) and 50mm stormwater piping radiating to selective parts (corners) of the workshop. I use 50mm water diverters to act as blast-gates to control the flow of air (I have a bank of them running down one full side of the workshop spaced about 5m apart). When I need to clean a part of the shop I plug the vac into the appropriate overhead vent, organise the diverters and attach a 5m flexible hose to the working end. I have the vac on a remote (one of those that control power points – all my dust extraction is controlled by these – after modifying any proprietary mag switches) and I can vacuum any part of my workshop without having to go and manually switch the vac on. I have bought some cheap off market flexible hoses and spread them at the extremities of the workshop. Each outlet will accept the hose. Hint – I bought a fairly low end 3D printer ($800 (Aust)) and I can print any sized coupling to accommodate all those non-standard ‘shop vac’ hoses/fittings to accept my proprietary shop vac accessories. Duct tape is now reserved for the few threaded non-standard couplings.
Use whatever image hosting service you like and post the link to /r/woodworking. The key here is it needs to be apparent that you've built the entry, and you follow the photo requirements listed in the contest rules. Submissions of finished photos only will not be accepted for entry. <-- I can't emphasize this enough, you absolutely need more than 2-3 photos for a valid submission. I will no longer accept entries that have albums that go from rough stock to 90% complete in one jump.
A kind’a unrelated question. I just finished building the lumber storage rack/sheet goods cart from your “racking my brain..” video. I see you went with the metal wall storage rack in your new shop (which I would love also, just can’t afford) but, I was curious why you didnt put another sheet goods cart. Previously I had the stand up sheet goods storage box like I see your current pictures but, from what little I have used the cart, I like it better than the stand up storage. Its easier to get things in and out and see what all I have. The only draw back is that I can’t store as much on the cart as I could with the box storage.
A little different from the others, the Wood Shop is geared more towards the “self-helper.” Take the three-hour safety class, available every Saturday, to earn your qualification card. You can then utilize the shop to work on your own projects. A wonderful variety of wood working equipment is available for customer usage for a very reasonable fee. Be sure to check out the available classes where you can learn to make pens, boxes, decorative cutting boards and even rocking chairs. We also produce custom order items to include coin holders, specialized plaques and shadow boxes.
It has made me really think about doing things in an order which optimizes the switching around of machinery. One thing I did do which has really helped and that I would add to your list is SOUND PROOFING! Didn’t mean to yell there.. lol. Sound proofing has has allowed me to keep the workshop operations from bothering the rest of the family when I am in my man-room.
There are a few things particleboard is NOT. It’s not medium density fiberboard (MDF)—a material with greater density and weight composed of more uniform particles. It’s NOT oriented strand board (OSB), a material composed of large wood chips and strands that’s structurally equivalent to plywood. It does NOT have great nail or screw holding ability, nor is it all that water resistant; water can quickly cause the material to swell and lose structural integrity. But if you need something flat and cheap for use in a dry place, particleboard will do you proud. Learn how to make a plastic laminate tabletop with a particleboard substrate.
With two varieties, red and white, oak is known to be easy to work with and relatively strong. However, furniture makers often opt for white oak over red oak for its attractive figure and moisture-resistance. Depending on the kind needed, oak can probably be found at a local home center or a lumberyard for a bit pricier than other hardwoods.
YP - The Real Yellow PagesSM - helps you find the right local businesses to meet your specific needs. Search results are sorted by a combination of factors to give you a set of choices in response to your search criteria. These factors are similar to those you might use to determine which business to select from a local Yellow Pages directory, including proximity to where you are searching, expertise in the specific services or products you need, and comprehensive business information to help evaluate a business's suitability for you. “Preferred” listings, or those with featured website buttons, indicate YP advertisers who directly provide information about their businesses to help consumers make more informed buying decisions. YP advertisers receive higher placement in the default ordering of search results and may appear in sponsored listings on the top, side, or bottom of the search results page.