You sure make “keeping up with the Spagnuolo’s” tough. :) The cart fits my space pretty well. I am somewhat limited so utilizing the space under the lumber rack works well for me. I have the stand alone scrap storage bin also but the extra scrap storage on the cart is a bonus. I always seem to have srcap lumber running out of my ears. I have a hard time throwing away even a small piece of walnut or other nice (expensive) wood.
My shop consists of a 9×16 storage building, with 3 feet being used for actual storage! I have a table saw, 13″ planer, lathe, sliding mitre saw, home made router table, small compressor, 5′ 4 drawer bench with vice, table top drill press, 6″ jointer, band saw, shop vac, wall mounted hand tool storage, clamp rack, power tool storage, and no room to turn around! But I put out a few nice pieces! Recently built, a 48″ entry table from 100 yr old milled poplar, coffee table from the same re milled red oak barnwood, and a little triangle shaped corner table from the left over red oak, a 7′ x48″ bookcase from old poplar, a small wall mounted poplar book case, and am presently working on a queen sized bed with a mixture of 100 yr old oak and new kiln dried oak, with drawbored pegging using black walnut from a tree from my yard! I’ve also made several mallets that I find useful from my firewood pile using Cherry, ash, hickory and white and red oak. Building anything in 108 sq ft is a challenge, but patience determination, and decent sales will make it work! One good point is that nothing is out of reach! Except maybe the bathroom!
Well you can only do so much with your given space. These guidelines are just general best-practices, but that certainly doesn’t mean everyone will be able to execute them to the letter. Even I make concessions for my personal situation. And yes, there would be differences in a Festool shop. I imagine everything would simply revolve around an MFT. :)
There are many factors to consider when deciding what type of wood to use for a project. One of the most important is the workability of the wood: the way in which it responds when worked by hand or tools, the quality of the grain, and how it responds to adhesives and finishes.[9] When the workability of wood is high, it offers a lower resistance when cutting and has a diminished blunting effect on tools.[9] Highly workable wood is easier to manipulate into desired forms. If the wood grain is straight and even, it will be much easier to create strong and durable glued joints. Additionally, it will help protect the wood from splitting when nailed or screwed.[9] Coarse grains require a lengthy process of filing and rubbing down the grain to produce a smooth result.[9]
High-velocity fans are also an important tool in their own right, particularly at your finishing station. Increased air flow will help dissipate fumes from paints and sprays for your safety, and you can train a fan on your project to help paint dry more quickly between coats on humid days. To get the most out of your fan, look for floor fans that are easy to aim or wall-mounted fans that will save space in smaller shops.
A landscape designer friend of mine tells a story about the college he went to. During his years there, the university embarked upon an ambitious building plan, adding several large structures around the main quad: a dorm, a chemistry lab, and a couple of others. The look of the place, which had remained unchanged for a century, was suddenly transformed, as glass-and-steel modernist structures were interspersed with the earlier ivy-covered stone Victorian-Gothic.
Well you can only do so much with your given space. These guidelines are just general best-practices, but that certainly doesn’t mean everyone will be able to execute them to the letter. Even I make concessions for my personal situation. And yes, there would be differences in a Festool shop. I imagine everything would simply revolve around an MFT. :)

Shop layout is all about making the best use of space. Place your machines so that you have adequate “safe space” that you need to work around them. The “buffer area” beyond that is the amount of room you need to run large stock though a given machine, keeping in mind that buffer areas can overlap between machines. If you want to get more organized, buy some 1/4-inch squared paper, make scale models of each machine including the safe space around each, and place them on your model shop layout. Remember that buffer areas need to be long enough to put an 8' sheet through a table saw, or a 6' plank through your planer, for instance. I raised my planer, so that I can use the area above my router table to pass long planks through the planer – all it takes is some modelling, and a little shuffling, and you will find the layout that works for you. Each space will have chal­lenges; I had the area under the stairs that was wasted space, so I installed the dust collector there.

When I began to arrange my shop on paper and on the computer screen, I realized that, in a small shop, moving wood is easier than moving machines. So I ignored the idea of setting up the space for workflow—for example, creating adjacent, sequential zones for lumber storage, rough dimensioning, final dimensioning, joinery, and so on. That workflow concept is more appropriate for larger or commercial shops.

When it comes to woodworking for beginners, there are 6 things that I think are essential to know for how to start woodworking. I’m going to discuss each of these tips in hopefully a really simple way to make it a breeze to understand, so you can get to the fun part of actually starting to woodwork! I wish when I started and was learning how to woodwork that I had a simple beginner tips guide like this one!

Do you want to use an oil stain, a gel stain, a water-based stain or a lacquer stain? What about color? Our ebook tells you what you really need to know about the chemistry behind each wood stain, and what to expect when you brush, wipe or spray it on. It’s a lot simpler than you think! This is the comprehensive guide to all the varieties of stain you will find at the store and how to use them.
Commonly used woodworking tools included axes, adzes, chisels, pull saws, and bow drills. Mortise and tenon joints are attested from the earliest Predynastic period. These joints were strengthened using pegs, dowels and leather or cord lashings. Animal glue came to be used only in the New Kingdom period.[3] Ancient Egyptians invented the art of veneering and used varnishes for finishing, though the composition of these varnishes is unknown. Although different native acacias were used, as was the wood from the local sycamore and tamarisk trees, deforestation in the Nile valley resulted in the need for the importation of wood, notably cedar, but also Aleppo pine, boxwood and oak, starting from the Second Dynasty.[4]
Woodworking was essential to the Romans. It provided, sometimes the only, material for buildings, transportation, tools, and household items. Wood also provided pipes, dye, waterproofing materials, and energy for heat.[5]:1Although most examples of Roman woodworking have been lost,[5]:2 the literary record preserved much of the contemporary knowledge. Vitruvius dedicates an entire chapter of his De architectura to timber, preserving many details.[6] Pliny, while not a botanist, dedicated six books of his Natural History to trees and woody plants, providing a wealth of information on trees and their uses.[7]
My shop ended up being 23 x 19 feet, for a total of 437 square feet. I put my wood rack in the basement, but out­side the walled in shop area. To keep the dust in the shop, a three part strategy was employed. I have a dust collection system, an air filtration system and a shop vacuum for cleaning dust out of machinery. I put up new walls, installed new electrical service, lighting, and two access doors for ease of materials move­ment. The shop includes two windows so that I can enjoy natural light, and not feel like I am squirreled away in the basement.
Alternately, a detached shop can often be located closer to your property line and offers you a bit more freedom in terms of the type of foundation you can use. It may give you a sense of welcome separation from your home and open up yard space or allow a deck on the back of your house that would otherwise be lost behind your shop. In an urban setting, if you would like to have a wood stove in your shop you may find it more challenging to find an insurance carrier that allows one in an outbuilding. Also, outbuildings can be subject to more stringent height regulations than additions.

I saw in the March 2019 Vol36,No.1 Iss 259. I have 2 Christian people very close to me that could likely be getting married soon . When I saw the unity cross on page one this would be the perfect gift from a parent. I would like to make it but need the plans. I do not need 3,000 or 60,000 plans I just wish to purchase the plans for the unity cross. I am a beginner so I need detail plans. Please send me information on ordering just the unity cross plans and where to purchase giant Sequoia and white oak woods. Thank you in advance for your help. I need the plans and information before April.
Timely article indeed. I’ve been playing with the shop layout tool on Grizzly’s website ( which helps you see how tools fit in a specific shop size. However, your insight and experience really helps with ergonomic considerations. When I first built my shop, the first thing I did was installing a wall mounted work bench – as my fore fathers had all done – Big Mistake! Soon-to-be project: ripping it out and building a mobile work bench on wheels (like the one you have pictured).

A little different from the others, the Wood Shop is geared more towards the “self-helper.” Take the three-hour safety class, available every Saturday, to earn your qualification card. You can then utilize the shop to work on your own projects. A wonderful variety of wood working equipment is available for customer usage for a very reasonable fee. Be sure to check out the available classes where you can learn to make pens, boxes, decorative cutting boards and even rocking chairs. We also produce custom order items to include coin holders, specialized plaques and shadow boxes.

I have a 3 car garage, 1-2 car bay, 1 single bay. I made some simple saddle brackets that hang on the outside of the garage door track (V shaped with the top of the V having a cleat that stabilizes the bracket against the top of the track, stove bolts hold the brackets to the track without interfering with the door). Through the bottom of the brackets are drilled holes to hold 3/4″ EMT metal conduit. This is available in 10 ft lengths which is enough to span the single bay track width. I used cotter pins to hold the conduit in the brackets. Eye bolts that slide over the conduit can then be mounted to a 2 bulb flourescent light fixture and bingo, you have lighting that works with the garage door up or down. I did this for my single bay which is where I have my tablesaw and bench/outfeed table. I centered the light at the tablesaw/outfeed table juncture and it makes for awesome lighting for both surfaces.
Hardwoods, botanically known as angiosperms, are deciduous and shed their leaves annually with temperature changes.[8] Softwoods come from trees botanically known as gymnosperms, which are coniferous, cone-bearing, and stay green year round.[8] Although a general pattern, softwoods are not necessarily always “softer” than hardwoods, and vice versa.[9]
Minor variances are applications to your municipality to suspend a particular by-law to allow your project to proceed, based on common sense or precedents set by other buildings in your area. If your municipal committee of adjustment denies permission because a neighbour voices concern over the development, you would have to appeal the decision to the municipal board of your particular province. In that case, you may be better off looking for another piece of property with an existing structure that you could renovate, more relaxed zoning regula­tions, a larger lot, or more congenial neighbours. 
Once the workshop location is determined, it's time to begin planning how to lay it out. First, acknowledge the need to formulate a plan that's realistic in terms of the space allotted. The size of the structure or workspace will place some constraints on how much can be done. Taking into account size limitations, begin fashioning a plan that keeps efficiency in mind.
Electricity. It’s a rare workshop today that doesn’t need electricity; most need multiple receptacles of high amperage (20 amperes or more). Are there plugs available or will you need to add new lines and circuits? If you need to add wiring, when laying it out keep in mind that there’s no such thing as too many outlets in a workshop. The fewer (as in, ideally, zero) extension cords the better; they’re safety hazards. A good minimum is to have receptacles set at no more than six-foot intervals around the perimeter of the room, and, if possible, flush-mounted floor plugs in the central area.
Softwood is most commonly found in the regions of the world with lower temperatures and is typically less durable, lighter in weight, and more vulnerable to pests and fungal attacks in comparison to hardwoods. They typically have a paler color and a more open grain than hardwoods, which contributes to the tendency of felled softwood to shrink and swell as it dries.[9] Softwoods usually have a lower density, around 25-37lb/cu ft, which can compromise its strength.[9] Density, however, does vary within both softwoods and hardwoods depending on the wood's geographical origin and growth rate. However, the lower density of softwoods also allows it to have a greater strength with lighter weight. In the United States, softwoods are typically cheaper and more readily available and accessible.[9] Most softwoods are suitable for general construction, especially framing, trim, and finish work, and carcassing.[10][9]
In addition to keeping your workshop comfortable with climate control add-ons, don’t forget to keep your body in optimal condition as you work. A water cooler tucked away in the corner of your workshop will provide a big quality of life boost and allow you to keep at your projects without having to run to the kitchen for a glass of water every time you feel thirsty.

The #1 shop tip is that the space dictates the layout. Every structure and shop location has subtleties to it, only after you dial those in can you end up at the optimum layout, and in addition to that the kind of work you do is going to dictate how you configure your shop. Casework requires more assembly area and space around your tablesaw for sheet goods, while smaller pieces benefit from having more organization around your bench.
Radial-arm saws, sliding compound miter saws, and powered miter boxes (chop boxes) used for crosscutting long boards are best located against the longest wall of the shop, as shown in the first option in the illustration. If the saw is to become a stationary machine, it’s typical to mount or build it into a long, narrow support table fitted with a fence.