Since most of your assembly will be done on the assembly table, it just makes sense to have your clamps nearby. If you’re short on wall space, try a rolling clamp cart! If you use your workbench for assembly, keep your clamps near the workbench. Check out these two helpful articles for clamp racks: A Simple Utilitarian Clamp Rack and A Parallel Clamp Rack.
Let’s face it, one of the most significant costs of your shop will be its foundation. While you’re at it, what about adding space above your shop? There may be regulations preventing you from building living space above your shop if it is in an urban setting or in an outbuilding, but there may be some flexibility depending on where you live. It is in the municipality’s interests to encourage infill housing that uses existing infrastructure. At a minimum, think about including attic trusses to create some space above your shop for drying lumber or storing equipment. Access could be from simple pull-down attic stairs or from the exterior if you don’t want to lose floor space to a stair or ladder. If you’re creating an addition to your house, you may be able to add a couple of rooms you’ve always wanted, such as a family room, office or in-law suite.
A receptacle or circuit that is overloaded is a hazard, in particular one fused beyond its limits. Power tools, especially heavy-duty saws, require lots of amperage, and you may need to add a circuit or two to serve the increased demand in your workshop space. Some tools require 220-volt service, so you may want to install a special plug and line to power that high-powered table saw.
A good portable air conditioner will also remove excess water from the air, which is critical for keeping your stockpile of wood in good shape. Lumber should be stored in dry conditions so it doesn’t warp, so look for efficiency features that allow you to run the unit overnight in the summer as needed —without worrying about blowing up your electricity bills. Other good features to consider include a thermostat and variable settings that allow you to set your workshop temperature to the perfect level for your comfort.
You have a few options for planning your shop space: The first is simply to photocopy the two-dimensional models and use them to create a scale layout of your shop floor. You also can go to my Web site (www.yda-online.com/shopmodels.htm) and download two-dimensional images of each tool to be used either on paper or on the computer. As a third alternative, you can download the same modeling program I used, and create three-dimensional plans.
Afrormosia Alder Andiroba Anigre Ash Apple Aspen Avodire Balsa Beech Bilinga Birch African Blackwood Australian Blackwood Boxwood Bubinga Camphor Cedrela Cherry Chestnut Cocobolo Cumaru Ebony Elm Eucalyptus Hazel Hickory Hornbeam Idigbo Imbuia Ipê Iroko Jarra Jelutong Lignum vitae Linden (lime, basswood) Merbau Mahogany (American, African) Maple Meranti Oak Padauk Pear Plum Poplar Purpleheart Ovankol Ramin Red Quebracho Rosewood Rubberwood Sapele Teak Totara Utile Walnut Wenge Willow Zebrano
Tabletop versus Freestanding Tools. When purchasing some power tools (the list includes the jointer, shaper, sander, and even some models of table and band saw), you may decide to opt for benchtop models. A single bench can then serve, alternately, a range of purposes. Make- ready time is increased significantly, of course, as not only the blades, fences, miter gauges, and the rest must be set but the machine itself has to be positioned and powered. But for the small shop, the infrequently used tool may be quite easily stowed on a shelf out of the way, opening up more space for other tasks.
Welcome to The Woodwork Shop, Inc. We are glad you are here! We are a locally owned and operated woodworking shop, serving the greater Memphis Metropolitan area. Located just off of I-40 in Bartlett we are easy to get to from just about anywhere. We have over 5000 square feet totally devoted to woodworking and woodworking equipment, and a very knowledgeable staff. We have FREE Saturday Seminars every Saturday at 10:30am, and also offer weekly classes on Monday nights. Come on in, or give us a call if you have questions at (901) 755-7355 or email us at firstname.lastname@example.org. We can’t wait to see you!
Hard to determine which stain you need in that bespattered collection of cans? An easy-to-make “stain index,” courtesy of reader Bob Jacek, solves the problem. Section off boards of your favorite woods into squares with masking tape, and apply the different stains across the width of each wood type (pine, oak, birch, etc.). When the stains are dry, brush on lengthwise your regular ﬁnishes—polyurethane, water-based polyurethane, oil, orange shellac, etc. You’ll be able to tell how each stain looks with each ﬁnish. Label each one. Use both sides of each board, and you’ll have a wooden encyclopedia of stain and ﬁnish combinations. Plus: How to stain wood evenly.
If your shop will be attached to your house or another structure, it will likely need to match its foundation, tying the two structures together so that one does not structurally stress the other if they shift differently. That may dictate a poured concrete or concrete block foundation. Regardless of your foundation type, a cold concrete floor will sap energy away from the rest of the structure if you are not careful, so think about how to insulate it well before you build.
While trying to trace an exact copy of the throat plate for my table saw, I came up with this nifty technique using an ordinary pencil. I just shaved my pencil into a half-pencil by carefully grinding it on my belt sander. The flat edge enables my modified pencil to ride straight up along the edge of the template. It also works great for marking and then shaping inlays for my woodworking projects. — Tim Reese. How to cut circles with a band saw.
The router—The router is the master when it comes to flexibility. Its potential far exceeds trimming and decorative edge treatments. A router will cut mortises, rabbets, and dadoes, and adding a router table builds in even more versatility, including biscuit joinery and raised-panel doors. But where the router distinguishes itself from all other tools is in its ability to produce identical parts using a pattern.
Second is the operating space around the machine. When the table saw is used to cut a piece of four-by-eight-foot plywood, the tool space increases geometrically, as the thirty-two-square-foot sheet of stock is pushed and pulled through the blade. Even if you’re not planning on using your table saw to cut plywood, you need to allow ripping and crosscutting space. This means that in front of and beyond the blade, you need distances at least as great as the length of the longest board you’ll need to rip; and that you’ll require space for cutoff work on either side of the saw.
With an orbital sander and good sandpaper you can smooth wood evenly and easily with first-class results. When flush-sanding solid edge-banding, draw a squiggly line across the joint before sanding. The edge-banding will be slightly proud of the plywood veneer, so the pencil marks provide a visual aid to make sure that you’re sanding flat, and that you don’t sand through the plywood’s veneer. As you go, you can also test for a smooth, level transition by gently scraping your fingernails against the transition. If it’s smooth, your fingers will not catch on the seam between the two pieces
If your shop lacks wall space or doesn’t have a long enough wall to accommodate long stock, another option is to place the crosscut saw near an operable doorway with the right-hand side closest to the door (see option 2 in the illustration). This leaves most of the length of the fence to the left of the blade (preferable if you’re right-handed), allowing short and mid-sized parts to be cut to length or trimmed without having to open the door.