In my shop I use a large number of Jorgenson F-clamps. I use many of the small clamps, the most useful being the 12" version. Large F-clamps are essential for cinching down parts on bending forms. I also like aluminum bar clamps because they are much lighter than steel clamps, and therefore less likely to damage a carcase should you bang into the wood during a glue-up.
Radial-arm saws, sliding compound miter saws, and powered miter boxes (chop boxes) used for crosscutting long boards are best located against the longest wall of the shop, as shown in the first option in the illustration. If the saw is to become a stationary machine, it’s typical to mount or build it into a long, narrow support table fitted with a fence.
Finally, think about the overall color and feel of your workshop. A fresh coat of bright white paint will help your lighting go farther, but you might also consider adding a splash of color for fun. An accent wall or an epoxy floor coating are good ways to upgrade your workshop from drab to fab without adding fussy decorations that will get in the way of business.
Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance. For more information, visit www.osha.gov or call OSHA at 1-800-321-OSHA (6742), TTY 1-877-889-5627.
When cutting full sheets with my circular saw, I use plastic shelving units as sawhorses. The height is just right and by using three of them, I can make cuts in any direction and the plywood is fully supported. And because the shelving units are made of plastic, I can cut right into them without worrying that they’ll damage my saw blade. Plastic shelves are available for $20 at home centers. — John Tinger. Check out these tips for making long cuts with a circular saw.
Hard to determine which stain you need in that bespattered collection of cans? An easy-to-make “stain index,” courtesy of reader Bob Jacek, solves the problem. Section off boards of your favorite woods into squares with masking tape, and apply the different stains across the width of each wood type (pine, oak, birch, etc.). When the stains are dry, brush on lengthwise your regular ﬁnishes—polyurethane, water-based polyurethane, oil, orange shellac, etc. You’ll be able to tell how each stain looks with each ﬁnish. Label each one. Use both sides of each board, and you’ll have a wooden encyclopedia of stain and ﬁnish combinations. Plus: How to stain wood evenly.
In the above video James "Jim" Huggett shares a recent tour of his Furniture Making workshop in Earlysville, Virginia, just a few miles from the Wood And Shop Traditional Woodworking School. Jim reached out to me over a year ago, after he learned that my shop & school were just down the road from him. I dropped by his workshop (J.F. Huggett Custom Furniture), and was amazed that such an accomplished and skilled furniture maker
One of the best deals on portable power tools, including routers and sometimes planers, comes in the form of factory-reconditioned tools. These are primarily tools that have been repaired at the factory after failing quality inspections or being returned by customers. While they cannot be sold as new, they are identical to new tools in quality and appearance and usually feature the same warranty (be sure to check). Typical savings are anywhere from 15% to 30%, though you sometimes can find even bigger bargains. These tools can be found at Amazon.com and other online tool sellers. It is also possible to buy them through retail stores and, in some cases, directly from the manufacturer’s Web site.
Unless you’re a big fan of frequent shop remodeling, planning the layout of your workshop early in its development will save you a lot of time and trouble and also can keep you from spending years in an uncomfortable, poorly organized space. And if you already work in a shop that’s as organized as a trailer park after a tornado, careful planning and a little remodeling is likely to help you make a quantum leap.