Set the table saw fence so the blade is centered on the seam, then push the whole thing through the saw. If the board edges are quite bowed or curvy, you may need a second pass. If so, unscrew the cleats, reclamp the boards across the middle center, then screw on the cleats again. The screws ding up the ends of the boards a little, so cut the boards you’re jointing a bit long, then trim 1/2 in. from each end to remove the screw holes.

Make sure to run ground wires wrapped around all lengths of flexible exhaust hose to prevent static build up, which can spark and potentially ignite. I chose the King 1.5 HP dust collector, with a 115 volt motor, so I did not need special wir­ing for it. A shop vac is a must, as well, used to vacuum out machinery, and to remove dust from furniture prior to fin­ishing. Finally, an air filtration system was installed to clear the air of tiny airborne particles. The King KAC 650 unit I installed does a nice job, has a remote control, and a program­mable delay – I usually have the air cleaner run for a timed two hours when I leave the shop.


Shops can range from functional spaces adorned with unpainted wallboard to beautifully finished, painted, and trimmed-out spaces. Ultimately, I think it depends on your budget and how important your surroundings are to your mindset as you’re working, or to your clients’ if they will be viewing your shop. If finishing your shop will improve the quality of the work that you will produce, thereby relaxing or inspiring you, or showcase for your clients the quality of the work of which you are capable, it may be a worthwhile invest­ment. A more finished space may also allow for activities like parties or even a weekly poker game (as long as drinks stay off the tools).
I am often surprised at what tools woodworkers don’t use or own, especially when they are some of the few that I find essential. Sometimes it’s just the difference between hand tool and power tool guys, but sometimes it’s just from lack of experience or the fact that they haven’t given it too much thought. Most likely they just buy tools as they need them and never really considered what tools would give them the most bang for the buck.
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Pocket screw joinery is a system—employing special drill and driver bits—used to join boards or pieces of plywood to one another. Installing pocket screws involves using a jig to drill a sharply angled, 15-degree hole through the back of one board, then driving a special screw through that hole into the second board to draw them tightly together. Learn how to use pocket screws here. It’s often used in cabinetmaking and furniture building. Here’s how to build cabinets with pocket screws. The term “pocket” comes from the design of the hole which contains an upper “pocket” for the head of the screw to push against; this pocket also hides the head of the screw.

Marc, would not assumptions for a Festool shop differ considerably? Far fewer big machines, and more carrying lightweight precision machines to the wood, for example. I only have a few Festool machines so far (took quite a while to get past the sticker shock), but I am beginning to see how it could change the way we work. My 400 sq ft shop is getting awfully crowded with floor-standing machines and implementing your guidelines, sound as they are, is difficult.

Line ’em up — Most other woodshop machines work harmoniously when lined up along the walls, where they are easy to power and connect to dust collection. The amount of space left between these tools depends on the amount of room you have, the size of the stock you work with, and whether or not adjacent tools have tables at the same height. You can always pull a machine away from the wall if additional space is needed. Clearly, these options are not the only possibilities and are contingent upon the mix of machines you have, the shape and size of your shop, and the kind of work you do. The bottom line is if the layout works for you, then that’s the best for your shop (and don’t let anyone tell you any different!).

Temperature and Moisture Control. If your workshop is to be located in a portion of your house that is already comfortably warm, this will not be an issue. But if you’re converting a barn or shed or an unheated space, especially if you live in a climate where winter temperatures make for cold hands, you’ll need to devise a heating strategy. In some climates, air conditioning is a virtual necessity in hot weather.
I am often surprised at what tools woodworkers don’t use or own, especially when they are some of the few that I find essential. Sometimes it’s just the difference between hand tool and power tool guys, but sometimes it’s just from lack of experience or the fact that they haven’t given it too much thought. Most likely they just buy tools as they need them and never really considered what tools would give them the most bang for the buck.

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Along the opposite long wall are the planer, combination sander, drill press, bandsaw, workbench, and compressor. Each tool has dust-collection hookups and storage space to keep the relevant tools, bits, blades, and fixtures nearby. The planer is the only tool I have to roll out into the middle of the room to use, which takes about a minute, including connecting the dust-collection hose.
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One of the best deals on portable power tools, including routers and sometimes planers, comes in the form of factory-reconditioned tools. These are primarily tools that have been repaired at the factory after failing quality inspections or being returned by customers. While they cannot be sold as new, they are identical to new tools in quality and appearance and usually feature the same warranty (be sure to check). Typical savings are anywhere from 15% to 30%, though you sometimes can find even bigger bargains. These tools can be found at Amazon.com and other online tool sellers. It is also possible to buy them through retail stores and, in some cases, directly from the manufacturer’s Web site.

In a woodworking shop, lumber storage is key, and it’s best to design shelves or racks that are about 50 percent larger than you think you need — you’ll almost certainly acquire more materials as the years go on. To maximize a small space, use walls by mounting shelves to the ceiling and purchasing a sturdy step ladder to help you reach things. A wall covered in standard pegboard and outfitted with hooks allows you to customize hand tool storage and keep your most-used hardware within easy reach.
Do you want to use an oil stain, a gel stain, a water-based stain or a lacquer stain? What about color? Our ebook tells you what you really need to know about the chemistry behind each wood stain, and what to expect when you brush, wipe or spray it on. It’s a lot simpler than you think! This is the comprehensive guide to all the varieties of stain you will find at the store and how to use them.
If you want to run a business operated by yourself and more than one employee, you may run into zoning issues if your location is zoned for residential use only. It’s common for municipalities to allow and encourage home-based busi­nesses but there will likely be a maximum area that you will be permitted to add for business purposes. If you try to build a shop that will contribute noise and traffic (from employees or deliveries) to an urban neighbourhood, you run the risk of run­ning into opposition from neighbours concerned by the impact your shop will have. Your municipality will have planners with whom you should consult as you begin to define the possibili­ties that your property will allow.
I am also very tempted by the 10% package discount for combining the MFT/3 with the TS 55 REQ. …BUT: I already have a home-made workbench: 24″ x 62″ with 3/4″ bench dog holes in the double layer MDF top. It has a Jorgensen quick-release vise. {Copied from FWW’s “Getting started in woodworking” videos.} The only other work surface I have is a sheet of Melamine used as a router table (and is always cluttered with tools until I build some tool cabinets soon – hence the interest in LR32 & guide rail).
Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance. For more information, visit www.osha.gov or call OSHA at 1-800-321-OSHA (6742), TTY 1-877-889-5627.
Other important power tools—A good jigsaw will help get you through many tasks, particularly cutting curves, that would otherwise require a bandsaw. Look for one with blade guides that keep blade deflection to a minimum. A handheld drill is also essential. A quality corded drill is much less expensive than a cordless one, and will never leave you without a charge. Also look for a quality random-orbit sander with a provision for dust collection.
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In the above video Will Myers teaches the basics of woodturning for woodworkers. He starts by showing how to prepare and center the wood, then discusses woodturning tools & parts of the lathe. And finally he begins roughing out a spindle for a classic cherry shaker candle table. This tutorial comes from the class and DVD: "Building the Hancock Shaker Candle Stand with Will Myers". If you'd like to build this historical candle stand along
In most small shops, once the key machines are in place, others are arranged wherever there is room for them. There typically isn’t enough free space for these tools in the middle of the floor area, although sometimes you can tuck a machine into an unused space. For example, in a shop where the table saw is in the center, a shaper (or a router table or spindle sander) with a table the same height as the saw can be put on the outfeed side of the extension table (see the illustration). Also, building a router table directly into the table saw’s extension table is a great way to save space, as well as make use of the saw’s fence for routing operations.
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