Low-tech tools are high on value A basic set of handplanes lets you true edges, flatten panels or wide boards, and achieve finish-ready surfaces. Start with a small cluster of handplanes—low-angle and standard block planes, a No. 4 or 4-1/2 bench plane, and a jointer plane. A set of inexpensive chisels is essential for chopping, paring, and trimming.
Not happy with the selection of sanding blocks at the hardware store, I made a few of my own from hardwood scraps left over from a woodworking project. I cut each one to 3/4 in. x 1-1/2 in. x 4-1/2 in.—which is just the right size to wrap a quarter sheet of sandpaper around. And the “kerf” cut helps hold the sandpaper in place until I’m ready to change it. —Tim Olaerts. Here are 41 more genius sanding tips you need to know.
I am often surprised at what tools woodworkers don’t use or own, especially when they are some of the few that I find essential. Sometimes it’s just the difference between hand tool and power tool guys, but sometimes it’s just from lack of experience or the fact that they haven’t given it too much thought. Most likely they just buy tools as they need them and never really considered what tools would give them the most bang for the buck.
If your table saw is near a wall and your shop is fairly narrow, positioning the jointer and planer against the opposite wall is reasonable, as shown in option 2 in the illustration. If the shop isn’t long enough to accommodate long workpieces, try to put these machines near an operable doorway, as shown in the illustration and in the photo of Doug Warren’s shop.
A little different from the others, the Wood Shop is geared more towards the “self-helper.” Take the three-hour safety class, available every Saturday, to earn your qualification card. You can then utilize the shop to work on your own projects. A wonderful variety of wood working equipment is available for customer usage for a very reasonable fee. Be sure to check out the available classes where you can learn to make pens, boxes, decorative cutting boards and even rocking chairs. We also produce custom order items to include coin holders, specialized plaques and shadow boxes.
Table saw: Of all of the tools in the shop, the table saw is the most useful and versatile. It excels at making straight cuts, and with the addition of any of a million jigs, can be made to perform an amazing number of tasks with repeatability and precision. I use the table saw for roughing out smaller parts from larger pieces, all the way through trimming parts to final size. The only limit to the table saw is that the piece needs to be small enough to be pushed through it. Above a certain size, the table saw becomes less useful and even impossible to use as the saw needs to be brought to the piece, instead of the piece being brought to the saw.
The number of windows, as well as their sizing and placement, depends on your orientation, view, desire for ventilation, and needs for daylight and solar gain. Orienting more of your windows towards the south side of your shop and placing them high enough that they are shaded by the eaves in summer, but allow lower-angle winter light to come in, will increase your ability to get free light and heat from the sun. If your goal is to take advantage of passive solar opportunities, make sure that you carefully research the type of glass that is in your windows and look for something with a high solar heat gain coefficient. Higher windows generally allow for benches and tools beneath them, and relatively windowless north walls may be a place to arrange wood storage or mechanicals.
The #1 shop tip is that the space dictates the layout. Every structure and shop location has subtleties to it, only after you dial those in can you end up at the optimum layout, and in addition to that the kind of work you do is going to dictate how you configure your shop. Casework requires more assembly area and space around your tablesaw for sheet goods, while smaller pieces benefit from having more organization around your bench.
In addition to keeping your workshop comfortable with climate control add-ons, don’t forget to keep your body in optimal condition as you work. A water cooler tucked away in the corner of your workshop will provide a big quality of life boost and allow you to keep at your projects without having to run to the kitchen for a glass of water every time you feel thirsty.
If your shop lacks wall space or doesn’t have a long enough wall to accommodate long stock, another option is to place the crosscut saw near an operable doorway with the right-hand side closest to the door (see option 2 in the illustration). This leaves most of the length of the fence to the left of the blade (preferable if you’re right-handed), allowing short and mid-sized parts to be cut to length or trimmed without having to open the door.